Actively Controlled Heat Exchanger for NMR Sample Temperature Stability

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Solution Overview

Problem

NMR analyzers face challenges in maintaining uniform sample temperature, which affects measurement accuracy, especially in process environments with varying temperatures and compositions, such as petrochemical streams.

Innovation Solution

An actively controlled heat exchanger system, integrated with fluid handlers like stream selection, solvent recirculation, and auto-sampling units, ensures precise temperature control of samples before analysis, maintaining them within a predetermined tolerance for NMR analyzers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If NMR analyzers operate in process environments with varying temperatures, then productivity is improved, but measurement precision deteriorates due to temperature variations affecting magnetic field uniformity and spectral behavior

Engineering Contradiction:
Improvecontinuous analysis capabilityVSAvoidtemperature-dependent measurement accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The system performs preliminary temperature control by pre-heating or pre-cooling samples in a temperature-controlled chamber before they enter the NMR analyzer. This preliminary thermal conditioning ensures that samples reach the required temperature range and stability criteria prior to analysis, allowing the analyzer to maintain precise measurements while processing continuous streams from variable-temperature process environments

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

A temperature-controlled sample handling system acts as an intermediary between the variable-temperature process stream and the temperature-sensitive NMR analyzer. This intermediary system includes thermal control chambers, heat exchangers, and flow control mechanisms that buffer and regulate temperature fluctuations, enabling continuous high-productivity operation without compromising measurement precision

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If temperature control is implemented to maintain measurement precision, then measurement precision is improved, but device complexity increases due to additional temperature control systems

Engineering Contradiction:
Improvetemperature control accuracyVSAvoidtemperature control system components
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The temperature control functions are merged with the sample handling and injection systems rather than being separate independent subsystems. The same pump, valve, and flow control mechanisms that manage sample delivery also serve as part of the temperature control system, reducing overall device complexity while maintaining precise temperature regulation through integrated thermal management

Inventive Principle:
Principle #5Merging (Combining)

3Measurement precision

If samples are held at constant temperature for analysis, then measurement precision is improved, but loss of time increases due to temperature equilibration requirements

Engineering Contradiction:
Improvetemperature stabilityVSAvoidtemperature equilibration time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The system maintains continuous temperature control during the entire sample handling process, from storage through injection into the analyzer. Rather than allowing temperature equilibration to occur only before analysis, the temperature control acts continuously throughout the sample journey, eliminating idle equilibration time and ensuring that temperature stability is maintained without delaying productive operations

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides consistently homogeneous samples, enhancing measurement accuracy and precision by maintaining samples at precise temperatures, even in complex and variable process environments, thereby improving the reliability of property models and spectral measurements.

Implementation Method 1

an actively controlled heat exchanger configured for upstream serial fluid communication with a magnetic resonance analyzer

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 2

a sample to be analyzed is subjected to a short pulse of electromagnetic energy at a predetermined frequency that is a function of the atomic nuclei to be analyzed

Methodology Applied
Scientific EffectNuclear magnetic resonance: Magnetic Field

Data Source

PatentUS8497683B2Spectroscopic sample analyzer and sample handling system
Publication Date: 2013.07.30 SCHNEIDER ELECTRIC SYSTEMS USA INC
  • US8497683B2 patent drawing
  • US8497683B2 patent drawing
  • US8497683B2 patent drawing

AI summary

A spectroscopic sample analysis apparatus includes an actively controlled heat exchanger in serial fluid communication with a spectroscopic analyzer, and a controller communicably coupled to the heat exchanger. The heat exchanger is disposed downstream of a fluid handler in the form of a stream selection unit (SSU), a solvent/standard recirculation unit (SRU), and/or an auto-sampling unit (ASU). The SSU selectively couples individual stream inputs to an output port. The SRU includes a solvent/standard reservoir, and selectively couples output ports to the heat exchanger, and returns the solvent/standard sample to the reservoirs. The ASU includes a sample reservoir having a sample transfer pathway with a plurality of orifices disposed at spaced locations along a length thereof. The controller selectively actuates the fluid handler, enabling sample to flow therethrough to the heat exchanger, and actuates the heat exchanger to maintain the sample at a predetermined temperature.