NO2 Filter Medium With Color-Change End-of-Life Indication

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Solution Overview

Problem

Existing air filters are ineffective in removing nitrogen dioxide (NO2) and do not provide a clear indication when the adsorbent material is spent, leading to potential health risks and inefficiencies.

Innovation Solution

A single-use filter component with a polymeric composition containing free vinyl groups that reacts with NO2, changing color from white to yellow when spent, allowing visual inspection or using an optical sensor to notify the user of replacement, and optionally combined with activated carbon for additional pollutant removal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If activated carbon is used to remove NO2, then some NO2 removal is achieved, but the filter cannot visually indicate when it is spent and may produce harmful nitrogen monoxide

Engineering Contradiction:
ImproveNO2 removal effectivenessVSAvoidnitrogen monoxide production
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent applies color change technology by incorporating a colorimetric indicator that changes from white to yellow when exposed to NO2, providing visual indication of filter depletion. This resolves the contradiction by maintaining reliable NO2 removal while eliminating the inability to detect filter status, and the polymeric composition prevents harmful byproduct formation.

Inventive Principle:
Principle #32Color changes

Solution Approach 2:

The patent uses a composite material consisting of a polymeric composition with free vinyl groups combined with a colorimetric indicator. This composite provides both effective NO2 removal through chemical reaction and visual status indication, while avoiding the production of harmful nitrogen monoxide that occurs with activated carbon.

Inventive Principle:
Principle #40Composite materials

2Reliability

If activated carbon is used as adsorbent, then gaseous pollutants can be removed, but there is no clear indication when the adsorbent is spent

Engineering Contradiction:
Improvepollutant removal capabilityVSAvoidfilter status information
Core Design Contradiction:
ReliabilityVSLoss of information

Solution Approach 1:

The patent implements feedback by incorporating a colorimetric indicator that provides real-time visual information about the filter's operational status. The color change from white to yellow gives immediate feedback on NO2 exposure and filter depletion, resolving the information loss problem while maintaining pollutant removal capability.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The colorimetric indicator undergoes a visible color change in response to NO2 exposure, transforming the invisible chemical process into observable visual information. This resolves the contradiction between maintaining removal effectiveness and providing status information.

Inventive Principle:
Principle #32Color changes

3Quantity of substance

If conventional filters are used, then particulate matter is trapped, but gaseous pollutants like NO2 are not effectively removed

Engineering Contradiction:
Improveparticulate matter filtrationVSAvoidgaseous pollutant removal
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent changes the chemical parameter of the filtration medium by using a polymeric composition with free vinyl groups that chemically react with NO2. This chemical reactivity parameter change enables effective gaseous pollutant removal while maintaining the physical filtration capability for particulate matter.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The polymeric composition acts as a composite material that combines physical filtration properties for particles with chemical reactivity for gas-phase NO2, thereby simultaneously addressing both particulate matter trapping and gaseous pollutant removal.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively removes NO2 with a prominent color change indicating filter depletion, ensuring timely replacement and maintaining air quality without producing harmful nitrogen oxides.

Implementation Method 1

the polymeric composition comprises a plurality of free vinyl groups... effective at removing NO2 from the air

Methodology Applied
Scientific EffectChemisorption: Chemisorption

Implementation Method 2

based on a white to yellow colour change

Methodology Applied
Scientific EffectColor change reaction:

Data Source

PatentUS12528900B2Single-use filter component, a method for treating air and use of a polymer or copolymer of divinylbenzene
Publication Date: 2026.01.20 JOHNSON MATTHEY PLC
  • US12528900B2 patent drawing
  • US12528900B2 patent drawing

AI summary

The present disclosure relates to a single-use filter component for removing NO2 in an air-treatment system, the component comprising a polymeric composition as an air-filtration medium, the polymeric composition comprising a plurality of free vinyl groups, wherein the component permits inspection of the air-filtration medium by an end-user to determine when the filter is spent, based on a white to yellow colour change, or comprises an optical sensor configured to notify the end-user of the colour change. The present disclosure further relates to a single-use filter component for simultaneously removing NO2 in an air-treatment system, wherein the component comprises a HEPA filter formed from a polymeric composition comprising a plurality of free vinyl groups. The present disclosure further relates to an air treatment system, to a method of treating air and to the use of a polymer or copolymer of divinylbenzene for forming an air-filtration medium.