NoFoam Surrogate Fluid Testing for Fire Vehicle Foam Systems

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current fire fighting vehicle testing methods using Aqueous Film Forming Foam (AFFF) generate significant environmental waste due to the foam's non-biodegradability and toxicity, leading to environmental damage and increased disposal costs.

Innovation Solution

The NoFoam system employs a portable, environmentally safe surrogate fluid and dye-water solution for testing foam delivery systems on fire fighting vehicles, allowing for the validation of equipment performance while minimizing AFFF discharge, using a control panel, flow meter, and valves to simulate foam flow rates and visually inspect system readiness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If AFFF foam is used for testing foam delivery systems, then the testing accuracy and reliability are improved, but the environmental harm and waste generation increase significantly

Engineering Contradiction:
Improvetesting reliabilityVSAvoidenvironmental harm
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a surrogate fluid as an intermediary substance that mimics the flow characteristics of AFFF foam without its harmful environmental properties. The surrogate fluid flows through the foam delivery system during testing, allowing verification of system functionality while eliminating direct environmental contamination from AFFF discharge

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent creates a simplified copy of the actual foam testing process by using a surrogate fluid that replicates the essential flow properties of AFFF through the delivery system. This copy enables testing of pump performance, nozzle operation, and system integrity without using the harmful original substance

Inventive Principle:
Principle #26Copying

2Measurement precision

If AFFF foam discharge testing is conducted according to NFPA standards, then the foam delivery system performance is verified, but the wastewater volume and disposal costs increase

Engineering Contradiction:
Improveperformance verification accuracyVSAvoidwastewater volume
Core Design Contradiction:
Measurement precisionVSLoss of substance

Solution Approach 1:

The surrogate fluid serves as a mediator that enables performance verification through flow measurement devices. The system includes flow meters and measurement equipment that quantify the surrogate fluid flow rate, providing precise data on pump performance and system capacity without generating harmful wastewater

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If routine visual inspection of foam emission is performed, then the operator confidence in system readiness is improved, but the AFFF wastewater generation and handling costs increase

Engineering Contradiction:
Improvesystem readiness confidenceVSAvoidAFFF wastewater quantity
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The surrogate fluid acts as a visual intermediary that allows operators to confirm system readiness through observable flow characteristics. The fluid's movement through nozzles and delivery lines provides clear visual confirmation of system functionality, replacing the need for harmful AFFF discharge while maintaining operator confidence

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The surrogate fluid may incorporate visual indicators such as coloration or fluorescent properties that enhance visibility during testing. This allows operators to easily track fluid movement through the system and confirm proper operation of components without generating environmentally harmful waste

Inventive Principle:
Principle #32Color changes

Data Source

PatentUS7290457B2NoFoam system for testing a foam delivery system on a vehicle
Publication Date: 2007.11.06 THE UNITED STATES OF AMERICA AS REPRESENTED BY THE SECRETARY OF THE NAVY
  • US7290457B2 patent drawing
  • US7290457B2 patent drawing
  • US7290457B2 patent drawing

AI summary

A NoFoam system which permits the environmentally safe testing of the Aircraft Rescue and Fire Fighting vehicle's foam delivery system by using a surrogate fluid to test the foam delivery system. The NoFoam system includes the piping, valves, and connecting elements to interface with the fire vehicle's foam delivery system, while minimizing the release of Aqueous Film Forming Foam (AFFF) to the environment.