Common-Mode Noise Filter Coil Shape for High-Frequency Differential Signals

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Solution Overview

Problem

Conventional common mode noise filters suffer from significant attenuation of differential signals in high frequencies due to increased capacitance between coil conductors, leading to reduced cut-off frequencies and degradation of differential signals.

Innovation Solution

The design incorporates coil conductors with triangular cross-sections that face each other across an insulating layer, featuring apex and base side portions with protrusions, reducing capacitance and maintaining magnetic coupling, thereby increasing the cut-off frequency and reducing signal attenuation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional rectangular cross-section coil conductors are used, then the filter structure is simple, but capacitance between coil conductors increases causing significant attenuation of differential signals in high frequencies

Engineering Contradiction:
Improvesignal attenuationVSAvoidcoil conductor cross-section shape
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies asymmetry by changing the coil conductor cross-section from a symmetric rectangular shape to an asymmetric triangular shape with a tapered profile. The cross-section has a wider base and a narrower apex, creating an asymmetric geometry that reduces the overlapping area between adjacent coil conductors. This asymmetric design directly addresses the capacitance problem by minimizing the effective area through which electric field coupling occurs, thereby reducing differential signal attenuation while maintaining structural integrity.

Inventive Principle:
Principle #4Asymmetry

2Power

If coil conductors are positioned close together, then magnetic coupling is enhanced, but capacitance between conductors increases reducing cut-off frequency

Engineering Contradiction:
Improvemagnetic couplingVSAvoidcut-off frequency
Core Design Contradiction:
PowerVSManufacturing precision

Solution Approach 1:

The patent applies local quality by varying the cross-sectional dimensions of the coil conductors along their length. The conductors have a tapered profile where the width changes from base to apex, creating different local properties. The wider base provides strong magnetic coupling where needed, while the narrower apex regions reduce capacitance. This localized variation in geometry allows the conductor to simultaneously achieve strong magnetic coupling in critical areas while minimizing capacitance effects, thereby maintaining high cut-off frequency.

Inventive Principle:
Principle #3Local quality

3Manufacturing precision

If triangular cross-section with apex portions is used, then capacitance is reduced and cut-off frequency increases, but manufacturing complexity increases

Engineering Contradiction:
Improvecut-off frequencyVSAvoidcoil conductor fabrication
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent applies parameter changes by modifying the geometric parameters of the coil conductor cross-section from rectangular to triangular. Specifically, the width parameter varies continuously from the base to the apex, creating a tapered profile. This parameter change is achieved through standard manufacturing techniques such as precision molding or extrusion processes that can produce triangular cross-sections. The continuous variation in width parameter allows optimization of capacitance reduction while using conventional manufacturing methods, balancing performance improvement with ease of fabrication.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the cut-off frequency, decreases capacitance, and maintains high common mode impedance, effectively filtering common mode noise while minimizing signal degradation and delamination risks, suitable for various electronic equipment.

Implementation Method 1

a first coil conductor (12) disposed on a first surface of the insulating layer (11c) and extending slenderly, and a second coil conductor (13) disposed on a second surface of the insulating layer (11d) and extending slenderly. The second coil conductor (13) faces the first coil conductor (12) across the insulating layer (11c), (11d)

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS12424369B2Common mode noise filter
Publication Date: 2025.09.23 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US12424369B2 patent drawing
  • US12424369B2 patent drawing
  • US12424369B2 patent drawing

AI summary

A common mode noise filter includes an insulating layer, a first coil conductor disposed on a first surface of the insulating layer and extending slenderly, and a second coil conductor disposed on a second surface of the insulating layer and extending slenderly. The second coil conductor faces the first coil conductor across the insulating layer. A portion of the second coil conductor has a cross section crossing a direction in which the portion of the second coil conductor extends slenderly. The cross section includes an apex portion facing the first coil conductor across the insulating layer and a base side portion opposite to the apex portion. A width of the apex portion is smaller than a width of the base-side portion. The common mode noise filter reduces attenuation of differential signals in high frequencies.