Non-contact Power Supply Frequency Tuning for Stable Output

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Solution Overview

Problem

In free layout type non-contact power supply systems, the output power of the power reception device varies significantly depending on its location on the power supply surface, making it difficult to achieve stable power delivery.

Innovation Solution

The operational frequency of the primary coil is set near the resonance frequency corresponding to an intermediate position between primary coils, and a capacitor is used to adjust the resonance system, ensuring stable output power by minimizing the difference in output power across different coil positions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If the operational frequency is set to match the resonance frequency when the secondary coil is directly opposed to the primary coil, then the output power is maximized at the directly opposed position, but the output power decreases significantly when the secondary coil is positioned at intermediate locations

Engineering Contradiction:
Improveoutput powerVSAvoidoutput power stability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent applies parameter changes by adjusting the operational frequency of the primary coil to match the resonance frequency when the secondary coil is at an intermediate position rather than directly opposed. This frequency adjustment ensures that the system operates at optimal resonance conditions across multiple coil positions, thereby maintaining stable output power regardless of the secondary coil's location on the power supply surface

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If the secondary coil is positioned at any location on the power supply surface, then placement flexibility is improved, but the leakage inductance increases and causes significant variation in output power

Engineering Contradiction:
Improveplacement flexibilityVSAvoidoutput power
Core Design Contradiction:
Adaptability or versatilityVSPower

Solution Approach 1:

The patent utilizes parameter changes by adjusting the operational frequency to compensate for variations in leakage inductance caused by different coil positions. By setting the frequency to match the resonance frequency at intermediate positions, the system maintains optimal power transfer efficiency across the entire power supply surface, enabling flexible placement without significant power loss

Inventive Principle:
Principle #35Parameter changes

3Area of stationary object

If multiple primary coils are arranged along the power supply surface, then the power supply area is expanded, but the complexity of the system increases

Engineering Contradiction:
Improvepower supply surface areaVSAvoidsystem complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The patent applies merging by using a single operational frequency for all primary coils arranged on the power supply surface. This unified frequency approach allows multiple coils to work together as an integrated system, expanding the power supply area while avoiding the complexity that would arise from independently controlling each coil's frequency and phase

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration maintains stable output power levels regardless of the secondary coil's position, with a reduced power decrease rate from the directly opposed position to the intermediate position, achieving approximately 50% stability compared to traditional systems.

Implementation Method 1

The primary coil L1 is excited at an operational frequency f1. A change in the magnetic flux from the excited primary coil L1 induces current at the secondary coil L2.

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

a secondary coil configured to induce current using resonance phenomenon based on alternating flux from the primary coils

Methodology Applied
Scientific EffectResonance: Resonance

Data Source

PatentEP2736148B1Non-contact power supply system
Publication Date: 2017.11.29 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • EP2736148B1 patent drawingFigure 1
  • EP2736148B1 patent drawingFigure 2
  • EP2736148B1 patent drawingFigure 3~4

AI summary

A non-contact power supply system comprises: a power supply device which includes a plurality of primary coils which are excited with an operating frequency (f1); and a power receiving device which includes a secondary coil which induces a current on the basis of alternating magnetic fluxes from the primary coils. The operating frequency (f1) which excites the primary coils is set to either a resonant frequency (fb2) or near thereto (fx-fy) of a resonance assembly which is formed when the secondary coil is present in a staggered location between two adjacent primary coils.