Non-Dissipative Regulator for High-Voltage DC Supply

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Solution Overview

Problem

Conventional high-voltage, high-power DC power supply systems face challenges in regulating capacitor droop and DC ripple, leading to inefficiencies and increased costs due to the need for large switching transistors and expensive switching power supplies, which also cause flicker and voltage instability.

Innovation Solution

A system comprising a high-voltage DC power supply, a storage capacitor, and a non-dissipative regulator with a control circuit that maintains a desired high-voltage output by adjusting the regulator voltage to cancel variations, reducing droop and ripple without dissipating power, and utilizing a modulator with switching devices to achieve a compact and cost-effective design.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional power converter modulators are used to regulate capacitor droop, then voltage regulation is achieved, but the system requires large switching transistors and experiences substantial switching losses

Engineering Contradiction:
Improvevoltage regulationVSAvoidswitching losses
Core Design Contradiction:
Measurement precisionVSLoss of energy

Solution Approach 1:

The patent replaces conventional mechanical/electronic switching transistors with a resonant inductive energy transfer system. The primary resonant circuit and secondary resonant circuit enable wireless-like inductive coupling to transfer energy, eliminating the need for large switching transistors and their associated switching losses in high-power modulator systems

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system employs periodic resonant oscillations at specific frequencies in both primary and secondary circuits. By tuning the resonant frequencies to match, energy transfers efficiently in periodic cycles, enabling voltage regulation through resonant coupling rather than through lossy switching operations

Inventive Principle:
Principle #19Periodic action

2Loss of energy

If resonant capacitors and transformers are added to reduce switching losses, then energy efficiency improves, but device complexity increases significantly

Engineering Contradiction:
Improveswitching lossesVSAvoidcircuit complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent merges the functions of multiple separate components into integrated resonant circuits. The primary resonant circuit combines inductors and capacitors into a unified resonant system, as does the secondary circuit, reducing the number of discrete components while achieving efficient energy transfer and voltage regulation

Inventive Principle:
Principle #5Merging (Combining)

3Stability of the object's composition

If bouncer modulators with auxiliary capacitors and inductors are used to compensate droop, then voltage flatness improves, but the system requires expensive well-regulated switching power supplies

Engineering Contradiction:
Improvevoltage flatnessVSAvoidsystem cost
Core Design Contradiction:
Stability of the object's compositionVSEase of manufacture

Solution Approach 1:

The resonant system is self-regulating through its natural oscillatory behavior. The resonant circuits automatically adjust energy transfer based on their inherent frequency characteristics and coupling conditions, eliminating the need for expensive external switching power supplies and complex control systems while maintaining voltage flatness

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system efficiently regulates high-voltage output, minimizing droop and ripple, reducing the need for large switching components and expensive supplies, while maintaining a constant power draw and reducing flicker, thus enhancing efficiency and reducing costs.

Implementation Method 1

a storage capacitor and a non-dissipative regulator with an output voltage range less than an output voltage range of the high-voltage DC power supply

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

a non-dissipative regulator having an output voltage range less than an output voltage range of the high-voltage DC power supply. The regulator includes an internal storage and a control circuit configured to maintain a desired high-voltage output on a load

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS9780688B2System for regulating the output of a high-voltage, high-power, DC supply
Publication Date: 2017.10.03 DIVERSIFIED TECH INC
  • US9780688B2 patent drawing
  • US9780688B2 patent drawing
  • US9780688B2 patent drawing

AI summary

A system for regulating the output of a high-voltage, high-power DC supply, the system includes a high-voltage DC power supply, a storage capacitor, and at least one non-dissipative regulator having an output voltage range less than an output voltage range of the high-voltage DC power supply. The regulator includes an internal storage capacitance and a control circuit configured to maintain a desired high-voltage output on a load.