Non-Halogenated Flame Retardant Composition

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Solution Overview

Problem

Current fire retardant chemical compositions, particularly those halogenated, pose toxicity risks to humans and the environment, necessitating the development of non-halogenated alternatives that are effective and safe.

Innovation Solution

A composition comprising ammonium phosphate, a source of citrate ion, and a source of benzoate ion, with specific ratios and optionally an aqueous solvent, is applied to materials to impart flame retardancy, which is non-toxic and environmentally friendly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If halogenated flame retardant compositions (BFRs and CFRs) are used, then flame retardant effectiveness is improved, but toxicity to humans and environment worsens

Engineering Contradiction:
Improveflame retardant effectivenessVSAvoidtoxicity to humans and environment
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the chemical composition parameters by using non-halogenated compounds (ammonium phosphate, citric acid, sodium benzoate) instead of halogenated flame retardants. This parameter change maintains flame retardant effectiveness while eliminating toxicity, directly resolving the contradiction between effectiveness and harmful effects

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite flame retardant composition combining ammonium phosphate, citric acid, and sodium benzoate in specific ratios. This composite material achieves synergistic effects that provide effective flame retardancy without the toxic properties of individual halogenated compounds, resolving the contradiction between effectiveness and safety

Inventive Principle:
Principle #40Composite materials

2Object-affected harmful factors

If non-halogenated flame retardant compositions are used, then toxicity to humans and environment is reduced, but flame retardant effectiveness may worsen

Engineering Contradiction:
Improvetoxicity to humans and environmentVSAvoidflame retardant effectiveness
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent merges multiple non-halogenated compounds (ammonium phosphate as flame retardant, citric acid as acid source, sodium benzoate as preservative) into a single composition. This combination creates synergistic effects that achieve effective flame retardancy while maintaining non-toxicity, resolving the contradiction between safety and effectiveness

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent optimizes concentration parameters of each component (ammonium phosphate: 12.7-20 parts, citric acid: 1 part, sodium benzoate: 0.8-2.2 parts) to achieve both effective flame retardancy and non-toxicity, directly addressing the contradiction between effectiveness and safety

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition effectively provides fire-resistant properties to materials without harming humans or the environment, with a pH range of 4 to 6 and a preservative effect that inhibits bacterial growth, suitable for various applications including textiles and plastics.

Implementation Method 1

A composition for imparting flame retardancy is provided that comprises ammonium phosphate, a source of citrate ion, and a source of benzoate ion

Methodology Applied
Scientific EffectFlame retardancy:

Implementation Method 2

the composition has a pH value range of 4 to 6. Preferably, the source of citrate ion is added to the composition in an amount that achieves a pH value within this pH range

Methodology Applied
Scientific EffectpH regulation:

Implementation Method 3

a source of benzoate ion... with a preservative effect that inhibits bacterial growth

Methodology Applied
Scientific EffectPreservative effect: Preservative

Data Source

PatentEP1984437B1Flame retardant chemical composition
Publication Date: 2010.08.25 GRIEM JOHN

AI summary

A chemical composition can be applied to materials to impart flame retardancy. The composition includes a mixture of ingredients that is not harmful to humans or the environment. The ingredients of the composition can include a phosphorous containing material, an acidic material, a material that serves as a preservative, and an aqueous solvent.