Interventional Device Non-Helical Cut Patterns for Flexibility and Torque

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Solution Overview

Problem

Interventional devices such as guidewires and catheters face challenges in navigating tortuous vasculature due to increased friction and formation of preferred bending directions, which hinder navigation and control.

Innovation Solution

The devices incorporate micro-fabricated features with non-helical and non-linear cut patterns that distribute bending axes to minimize preferred bending directions, enhancing flexibility and torquability without forming undesirable curvature patterns.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional helical or linear cut patterns are used to increase flexibility, then the device can navigate tortuous pathways, but preferred bending directions are formed that cause the device to snap and hinder precise control

Engineering Contradiction:
ImproveflexibilityVSAvoidcontrol precision
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The patent applies asymmetry by using non-uniform spacing between successive beam pairs along the elongated member. Instead of equal spacing, the distance varies to distribute bending axes in a non-helical, non-linear pattern, eliminating preferred bending directions while maintaining flexibility for navigating tortuous vasculature

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent transitions from conventional two-dimensional helical or linear cut patterns to a three-dimensional distributed pattern where beam pairs are positioned with varying rotational offsets and axial spacing. This creates a complex spatial arrangement that eliminates snap-back effects while preserving flexibility

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Length of moving object

If the length of the interventional device is increased to reach deeper vasculature, then the device can access more distant targets, but frictional surface contact increases and torquability deteriorates

Engineering Contradiction:
Improvedevice lengthVSAvoidtorque transmission
Core Design Contradiction:
Length of moving objectVSForce

Solution Approach 1:

The patent segments the elongated member into multiple beam pairs with varying spacing and rotational offsets. This segmentation creates distributed flexibility along the length, allowing torque to be transmitted more effectively through the proximal sections while the distal sections provide necessary flexibility for navigation

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies local quality by varying the spacing and rotational offset of beam pairs at different positions along the elongated member. proximal sections may have different spacing characteristics than distal sections, optimizing torque transmission where needed while maintaining flexibility in navigation-critical regions

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20250261932A1Micro-fabricated medical device having a non-helical cut arrangement
Publication Date: 2025.08.21 SCIENTIA VASCULAR INC
  • US20250261932A1 patent drawing
  • US20250261932A1 patent drawing
  • US20250261932A1 patent drawing

AI summary

The present disclosure relates to interventional devices such as catheters and guidewire devices having micro-fabricated features for providing flexibility while maintaining good torquability. An interventional device includes an elongated member having an arrangement of fenestrations which define a plurality of axially extending beams coupling a plurality of circumferentially extending rings. The fenestrations are arranged so that the resulting beams form a distributed, non-helical and non-linear pattern along the length of the elongated member. The pattern of fenestrations thereby minimizes or eliminates preferred bending axes.