Non-Isolated Buck LED Driver With PWM Feedback Control

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Solution Overview

Problem

Existing LED lighting drivers, particularly those using flyback topology, are costly and bulky, making them unsuitable for compact applications like CFL lamp holders, where a non-isolated solution with reduced component count and improved price/performance ratio is needed.

Innovation Solution

A non-isolated LED driver based on buck topology with a low-cost PWM control circuit and emitter-switched architecture, incorporating a capacitor for output voltage ripple filtering and an output voltage/current control circuit using PNP and NPN transistors with zener diodes for error signal amplification, providing better line/load regulation and short circuit protection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If flyback topology is used for LED driver, then isolation and constant output control are achieved, but device complexity and cost increase

Engineering Contradiction:
Improveisolation and constant output controlVSAvoidcomponent count and circuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent removes the isolation transformer and optical coupling elements from the flyback topology, extracting only the essential buck converter components while maintaining the constant output control function through direct feedback to the PWM controller

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces expensive isolation components with simpler, cheaper non-isolated circuitry that achieves the same functional goals through alternative design approaches

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Reliability

If flyback SMPS circuit is used, then constant output current or voltage is achieved, but system size increases

Engineering Contradiction:
Improveconstant output current or voltageVSAvoidsystem size
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The patent extracts the essential voltage regulation function from the bulky flyback transformer assembly, implementing it through a compact buck converter topology with direct feedback control that maintains constant output without requiring large isolation components

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent combines the voltage sensing, error amplification, and feedback control functions into an integrated circuit that directly monitors and regulates the output voltage, eliminating the need for separate isolation and control components

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If isolation is implemented in LED driver, then safety is improved, but cost and complexity increase

Engineering Contradiction:
ImprovesafetyVSAvoidisolation components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent removes the isolation barrier while implementing safety through alternative means such as grounded feedback circuits and protected switching configurations that provide adequate protection without requiring galvanic isolation

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent uses the PCB ground plane and circuit reference potentials as intermediaries to provide safety references and protection without requiring physical isolation barriers

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS8072160B2Low power non-isolated driver
Publication Date: 2011.12.06 BCD (SHANGHAI) MICRO ELECTRONICS LTD
  • US8072160B2 patent drawing
  • US8072160B2 patent drawing
  • US8072160B2 patent drawing

AI summary

The present invention mainly discloses low power non-isolated driver that can be used for LED lighting and other non-isolated power supply appliance, in which the input side is connected to an AC or DC input, a PWM control circuit is connected to the buck converter switch, a capacitor filters the output voltage ripple and an output voltage/current control circuit provides feedback signal to the PWM control circuit. The present invention has such features of less component number, low total cost, high reliability, and better line/load regulation.