Non-Nicotine E-Vaping Airflow Layout for Compact Vaporization

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Solution Overview

Problem

Existing non-nicotine e-vaping devices face challenges in designing a system that efficiently vaporize non-nicotine formulations and provide optimal user experience.

Innovation Solution

The non-nicotine e-vaping section includes a housing, a wick, a heater, and a reservoir that allows air and fluid communication with a chamber, with a channel to communicate the non-nicotine pre-vapor formulation from the reservoir to the wick, and a reservoir that allows air to enter the reservoir, with a channel to communicate the non-nicotine pre-vapor formulation from the reservoir to the wick, and a chamber that allows airflow to enter the reservoir.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If air passages are made large to allow sufficient air intake, then airflow is improved, but device compactness deteriorates

Engineering Contradiction:
Improveairflow rateVSAvoiddevice compactness
Core Design Contradiction:
SpeedVSVolume of moving object

Solution Approach 1:

The air passage is designed with non-uniform cross-sectional area, being smaller near the reservoir and larger near the mouthpiece. This local variation in geometry allows the passage to maintain a compact overall footprint while providing sufficient airflow capacity where needed, resolving the contradiction between compactness and airflow rate.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The air passage utilizes three-dimensional space efficiently by varying its cross-sectional area along its length, transitioning from a narrow section near the reservoir to a wider section near the mouthpiece. This dimensional optimization allows adequate airflow without increasing the overall device volume proportionally.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Volume of moving object

If channel cross-sectional area is reduced to improve compactness, then device compactness is improved, but fluid flow capability deteriorates

Engineering Contradiction:
Improvedevice compactnessVSAvoidpre-vapor formulation flow
Core Design Contradiction:
Volume of moving objectVSQuantity of substance

Solution Approach 1:

The channel is designed with varying cross-sectional area along its length, being narrower near the reservoir and progressively wider toward the wick. This local quality variation allows the channel to maintain a compact overall size while providing sufficient flow capacity where needed, resolving the contradiction between compactness and fluid flow capability.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The air passage geometry is pre-configured to create favorable flow conditions for the pre-vapor formulation, using the narrowing near the reservoir to create suction effects that assist in drawing the formulation through the compact channel to the wick.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The non-nicotine e-vaping device efficiently vaporizes non-nicotine compounds such as cannabis and cannabis-derived constituents, enhancing the user experience.

Implementation Method 1

A non-nicotine e-vaping device uses a heater to at least partially volatilize a non-nicotine pre-vapor formulation to produce a non-nicotine vapor

Methodology Applied
Scientific EffectVolatilization: Evaporation

Implementation Method 2

a wick in a chamber defined within the housing... configured to communicate the non-nicotine pre-vapor formulation from the reservoir to the wick

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Data Source

PatentUS20250365818A1Non-nicotine e-vaping section with housing defining air passage in direct fluid communication with chamber and end of reservoir
Publication Date: 2025.11.27 ALTRIA CLIENT SERVICES LLC
  • US20250365818A1 patent drawing
  • US20250365818A1 patent drawing
  • US20250365818A1 patent drawing

AI summary

The non-nicotine e-vaping section includes at least one housing, a heater in heating proximity to a wick, the heater and the wick being in a chamber defined within the at least one housing, and a reservoir configured to contain a non-nicotine pre-vapor formulation, the non-nicotine pre-vapor formulation being devoid of nicotine and including at least one non-nicotine compound, the at least one housing defining at least one first channel and one or more air passages, the at least one first channel being in direct fluid communication with the wick and a first end of the reservoir, the one or more air passages being in direct fluid communication with the chamber and the first end of the reservoir.