Non-overlapping System Connector for High Power Electronic Devices

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Solution Overview

Problem

Current laptop computer power systems require two DC-in jacks to achieve high power, leading to increased complexity, manufacturing costs, and safety concerns due to overlapping signal lines on the circuit board, which can result in short circuits and poor heat dissipation.

Innovation Solution

An electronic device design featuring a system connector with non-overlapping system positive and negative terminals, allowing for a single power connector to provide 500 watts or more, with larger cross-sectional areas for signal lines to prevent short circuits and improve heat dissipation, and incorporating a detection line to prevent sparks.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If two DC-in jacks are used to achieve high power, then power output increases to 500 watts or more, but device complexity increases and manufacturing costs rise

Engineering Contradiction:
Improvepower outputVSAvoiddevice complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent combines multiple power input functions into a single DC-in jack. The system connector integrates multiple terminals (system input terminal, system positive terminal, system negative terminal) that can accept different power supply configurations, eliminating the need for separate DC-in jacks while maintaining the capability to deliver 500 watts or more power output.

Inventive Principle:
Principle #5Merging (Combining)

2Power

If two DC-in jacks are used to achieve high power, then power output increases to 500 watts or more, but manufacturing costs increase due to complex structure and mold making

Engineering Contradiction:
Improvepower outputVSAvoidmanufacturing costs
Core Design Contradiction:
PowerVSEase of manufacture

Solution Approach 1:

The patent consolidates what would require two separate DC-in jacks into a single integrated system connector. This reduces the number of components, simplifies mold making, and decreases assembly complexity, thereby lowering manufacturing costs while maintaining the high power output capability of 500 watts or more.

Inventive Principle:
Principle #5Merging (Combining)

3Area of stationary object

If system positive lines and system negative lines are disposed on the circuit board with overlapping projections, then space is saved, but short circuit risk increases and heat dissipation deteriorates

Engineering Contradiction:
Improvecircuit board spaceVSAvoidshort circuit risk
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The patent transitions from a two-dimensional overlapping layout to a three-dimensional spatial separation. The system positive terminal and system negative terminal are positioned at different locations on the circuit board such that their orthographic projections do not overlap. This spatial separation prevents short circuits while maintaining efficient space utilization through optimized routing of the system positive lines and system negative lines.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent segments the power transmission paths by separating the system positive lines and system negative lines into distinct routing paths on the circuit board. This segmentation ensures that the orthographic projections of the terminals do not overlap, eliminating short circuit risks while allowing independent optimization of each line's heat dissipation characteristics.

Inventive Principle:
Principle #1Segmentation

4Area of stationary object

If system positive lines and system negative lines are disposed on the circuit board with overlapping projections, then space is saved, but heat dissipation deteriorates

Engineering Contradiction:
Improvecircuit board spaceVSAvoidheat dissipation
Core Design Contradiction:
Area of stationary objectVSTemperature

Solution Approach 1:

The patent uses spatial separation in the planar dimension to improve thermal management. By positioning the system positive terminal and system negative terminal such that their orthographic projections do not overlap, the design creates sufficient physical distance between high-current paths, reducing thermal interference and improving heat dissipation while maintaining compact overall device dimensions.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS9952641B1Electronic device
Publication Date: 2018.04.24 ACER INC
  • US9952641B1 patent drawing
  • US9952641B1 patent drawing
  • US9952641B1 patent drawing

AI summary

An electronic device includes a display device and a base unit including a casing, a circuit board and a system connector. The system connector includes a system input terminal, a system positive terminal, a system negative terminal, system positive lines, system negative lines and a system detection line. The system input terminal is disposed corresponding to an opening of the casing, and the system positive terminal and the system negative terminal are electrically connected to the circuit board. The system positive lines are connected between the system input terminal and the system positive terminal, and the system negative lines and the system detection line are connected between the system input terminal and the system negative terminal. The system input terminal, the system positive terminal and the system negative terminal are non-overlapping in their orthographic projections on the casing.