Non-Planar Magnetic Alignment Structure for Docking

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Solution Overview

Problem

Conventional docking stations for portable electronic devices often suffer from inaccurate alignment due to planar magnetic attractive surfaces, leading to lateral shifts and poor alignment accuracy.

Innovation Solution

The alignment structure employs non-planar magnetic surfaces on the first and second casings, with the first surface and second surface having distinct ends that maximize magnetic attraction, guiding the second casing to align accurately with the first casing through unequal magnetic forces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If planar magnetic attractive surfaces are used, then the magnetic attraction force is uniform across the surface, but the alignment accuracy deteriorates due to lateral shifts

Engineering Contradiction:
Improveuniform magnetic attractionVSAvoidalignment accuracy
Core Design Contradiction:
Stability of the object's compositionVSManufacturing precision

Solution Approach 1:

The patent applies asymmetry by changing the magnetic attractive surface from a planar (symmetric) shape to a non-planar (asymmetric) shape. The non-planar surface includes a slope that creates unequal magnetic attraction forces across different regions, generating a directional alignment force that eliminates lateral shifts and improves docking accuracy between the portable electronic device and docking station.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent applies local quality by creating different surface characteristics at different locations of the magnetic component. The non-planar surface has a slope region with different geometric properties compared to other regions, causing the magnetic attraction force to vary spatially. This localized variation in surface quality creates a gradient in magnetic force that guides precise alignment while maintaining overall attachment stability.

Inventive Principle:
Principle #3Local quality

2Stability of the object's composition

If a hook is used to fix the portable electronic device, then the device can be secured, but the appearance deteriorates and alignment convenience is reduced

Engineering Contradiction:
Improvedevice fixationVSAvoidalignment convenience
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The patent replaces the mechanical hook fixation system with a magnetic field-based fixation system. Instead of using a physical hook that requires manual alignment and degrades appearance, the invention uses magnetic attraction forces between corresponding magnets on the device and docking station to achieve both secure fixation and alignment guidance, eliminating the need for mechanical hooks entirely.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the parameter of magnetic surface geometry from planar to non-planar. This parameter change transforms the uniform magnetic attraction into a directional force field with gradient characteristics, enabling the magnetic system to perform both fixation and alignment functions simultaneously, thereby replacing the need for separate mechanical hooks.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design ensures precise alignment of the portable electronic device with the docking station by utilizing non-planar magnetic surfaces, ensuring maximum attraction at specific points to drive accurate alignment and secure attachment.

Implementation Method 1

a magnetic attraction between the first magnetic component and the second magnetic component guides the second magnetic component to be aligned to the first magnetic component

Methodology Applied
Scientific EffectMagnetic attraction: Magnetism

Data Source

PatentUS10452101B2Alignment structure
Publication Date: 2019.10.22 COMPAL ELECTRONICS INC
  • US10452101B2 patent drawing
  • US10452101B2 patent drawing
  • US10452101B2 patent drawing

AI summary

An alignment structure including a first casing, a first magnetic component, a second casing and a second magnetic component is provided. The first magnetic component is disposed at the first casing and has a first surface, and the first surface is a non-planar surface. The second magnetic component is disposed at the second casing and has a second surface, and the second surface is a non-planar surface. When the second casing leans against the first casing, the first surface and the second surface are facing each other, and a magnetic attraction between the first magnetic component and the second magnetic component guides the second magnetic component to be aligned to the first magnetic component, and stops the second casing from being separated from the first casing.