Non-Planar Voltage Multiplier for X-Ray Source Insulation

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Solution Overview

Problem

Existing x-ray sources face challenges with the weight and size of electrical insulation needed for voltage isolation in portable devices, as current insulation methods are heavy and expensive, making it difficult to fit these devices into small spaces while maintaining effective voltage isolation.

Innovation Solution

The design of voltage multipliers with a V-shape or X-shape configuration, where low and high voltage sections are arranged in distinct planes, and a curved shape with a gradually increasing voltage, reduces the need for electrical insulation by smoothing electric field gradients, allowing for a smaller and lighter x-ray source.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional electrical insulation methods are used for voltage isolation, then effective voltage isolation is achieved, but the device becomes heavy and large in size

Engineering Contradiction:
Improvevoltage isolationVSAvoiddevice weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The voltage multiplier circuit board is shaped with curved surfaces and non-planar geometry, specifically forming V-shape or X-shape configurations. This curvature allows the high voltage sections to be positioned at greater physical distances from low voltage sections without requiring additional insulation material, thereby reducing the overall device weight while maintaining adequate voltage isolation through increased spatial separation

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Reliability

If traditional electrical insulation methods are used for voltage isolation, then effective voltage isolation is achieved, but the device size increases

Engineering Contradiction:
Improvevoltage isolationVSAvoiddevice volume
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The invention transitions from a planar two-dimensional layout to a three-dimensional non-planar configuration. The voltage multiplier circuit board is folded and curved to create vertical and angular separations between high and low voltage sections. This dimensional change allows compact packaging while maintaining adequate isolation distances, reducing the overall device volume without compromising voltage isolation effectiveness

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Weight of stationary object

If curved shape configuration is used, then electrical insulation is reduced, but manufacturing precision requirements increase

Engineering Contradiction:
Improveinsulation weightVSAvoidshape precision
Core Design Contradiction:
Weight of stationary objectVSManufacturing precision

Solution Approach 1:

The curved voltage multiplier circuit board is divided into multiple planar sections or segments that are connected at specific angles. Each segment can be manufactured separately with standard precision requirements, then assembled to form the complete curved configuration. This segmentation approach maintains the weight reduction benefits of the curved design while reducing the manufacturing precision requirements for each individual component

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS10945329B2Non-planar voltage multiplier
Publication Date: 2021.03.09 MOXTEK INC
  • US10945329B2 patent drawing
  • US10945329B2 patent drawing
  • US10945329B2 patent drawing

AI summary

In order to reduce the amount of electrical insulation needed for voltage isolation of large voltages generated by a voltage multiplier, the voltage multiplier can be shaped to smooth out electric field gradients. The voltage multiplier can comprise multiple sections, each section located in a different plane. The voltage multiplier can comprise a negative voltage multiplier and a positive voltage multiplier, each inclined at different angles with respect to each other. The voltage multiplier can include a curved shape.