Insulating device

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Solution Overview

Problem

Conventional coolers lack an effective, portable, and waterproof solution for maintaining contents at desired temperatures, particularly in non-rigid designs that prioritize portability and insulation.

Innovation Solution

A non-rigid, portable insulating device with a waterproof closure, an outer shell, an inner liner, and a freely floating insulating layer between the two, utilizing a waterproof zipper assembly and TPU-coated nylon fabric to maintain temperature and prevent liquid leakage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a non-rigid cooler design is used to maximize portability, then ease of transport is improved, but waterproof performance deteriorates

Engineering Contradiction:
ImproveportabilityVSAvoidwaterproof performance
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent employs flexible waterproof materials including TPU-coated nylon fabric for the outer shell and liner, and a waterproof zipper assembly with sealed construction. These flexible waterproof components maintain the portability benefits of non-rigid design while achieving reliable waterproof performance, directly resolving the contradiction between ease of transport and waterproof reliability.

Inventive Principle:
Principle #30Flexible shells and thin films

2Strength

If a rigid container structure is used to maintain structural integrity, then strength is improved, but portability deteriorates

Engineering Contradiction:
Improvestructural integrityVSAvoidportability
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The patent replaces rigid structural components with flexible waterproof materials including TPU-coated nylon fabric and a waterproof zipper assembly. These flexible components maintain adequate structural integrity for containing contents while enabling portability through flexibility and reduced weight, directly resolving the contradiction between strength and ease of transport.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The cooler is divided into modular components including an outer shell, removable liner, and waterproof zipper assembly. This segmentation allows each component to be optimized independently - the flexible outer shell provides portability while the structured liner maintains structural integrity, resolving the contradiction between these two requirements.

Inventive Principle:
Principle #1Segmentation

3Reliability

If a waterproof zipper assembly is used to seal the aperture, then waterproof performance is improved, but device complexity increases

Engineering Contradiction:
Improvewaterproof performanceVSAvoidclosure mechanism
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The waterproof zipper assembly utilizes flexible waterproof materials and a streamlined sealed construction that integrates directly into the outer shell and liner. This design achieves reliable waterproof sealing without requiring complex mechanical components, multi-layer assemblies, or intricate closure mechanisms, thus resolving the contradiction between waterproof reliability and device simplicity.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device effectively keeps contents cool or warm for an extended period, maintaining water resistance and structural integrity, even when inverted, while allowing for easy access and enhanced portability.

Implementation Method 1

TPU-coated nylon fabric

Methodology Applied
Scientific EffectHydrophobic coating: Hydrophobe

Implementation Method 2

insulating layer floating freely in between the outer shell and the inner liner

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Data Source

PatentUS11767157B2Insulating device
Publication Date: 2023.09.26 YETI COOLERS LLC
  • US11767157B2 patent drawing
  • US11767157B2 patent drawing
  • US11767157B2 patent drawing

AI summary

An insulating device can include an aperture having a waterproof closure which allows access to the chamber within the insulating device. The closure can help prevent any fluid leakage into and out of the insulating device if the insulating device is overturned or in any configuration other than upright. The closure may also prevent any fluid from permeating into the chamber if the insulating device is exposed to precipitation, other fluid, or submersed under water. This construction results in an insulating chamber that is substantially impervious to water and other liquids when the closure is sealed.