Non-Uniform Doping Gate Electrodes for HVMOS Leakage Reduction

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Solution Overview

Problem

Conventional high-voltage metal-oxide-semiconductor (HVMOS) devices suffer from soft breakdown and high leakage currents when operated at high drain-source voltages, necessitating a reduction in on-state resistances and leakage currents.

Innovation Solution

The semiconductor structure features a gate electrode with distinct impurity concentrations in different portions, where a first portion has a lower impurity concentration than a second portion, and includes a semiconductor substrate with high-voltage well regions of opposite conductivity types, a gate dielectric extending between these regions, and a drain region heavily doped with a p-type impurity, along with an insulation region and source region, to reduce leakage currents and on-state resistances.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional symmetric or asymmetric HVMOS device structure is used, then the device can operate at high drain-source voltages, but soft breakdown occurs and leakage currents increase

Engineering Contradiction:
Improvebreakdown resistanceVSAvoidleakage current
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The gate electrode is divided into two portions with different doping concentrations: a first portion with lower doping concentration and a second portion with higher doping concentration. This local differentiation allows the gate electrode to simultaneously reduce leakage current (through the lightly-doped first portion) and maintain good ohmic contact with the source and drain regions (through the heavily-doped second portion), thereby resolving the contradiction between reliability and harmful leakage effects.

Inventive Principle:
Principle #3Local quality

2Reliability

If conventional HVMOS device structures are used, then high voltage operation is achieved, but on-state resistances are high

Engineering Contradiction:
Improvevoltage sustaining capabilityVSAvoidon-state resistance
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The gate electrode employs non-uniform doping with a first portion having lower doping concentration and a second portion having higher doping concentration. The heavily-doped second portion provides low resistance path for current flow, reducing on-state resistance, while the overall gate structure maintains high voltage sustaining capability through the underlying well region design.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The doping concentration parameter of the gate electrode is changed from uniform to non-uniform distribution. By varying the doping concentration across different portions of the gate electrode, the invention optimizes both the on-state resistance (through higher doping in the second portion) and the voltage sustaining capability (through the structured well regions), resolving the contradiction between these two parameters.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration significantly reduces leakage currents and on-state resistances, preventing soft breakdown and enhancing the overall performance of HVMOS devices by optimizing the impurity concentrations and well region structures.

Implementation Method 1

The gate electrode includes a first portion directly over the second well region, and a second portion directly over the first well region. The first portion has a first impurity concentration lower than a second impurity concentration of the second portion.

Methodology Applied
Scientific EffectImpurity concentration gradient: Dopants

Data Source

PatentUS7816744B2Gate electrodes of HVMOS devices having non-uniform doping concentrations
Publication Date: 2010.10.19 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US7816744B2 patent drawing
  • US7816744B2 patent drawing
  • US7816744B2 patent drawing

AI summary

A semiconductor structure includes a semiconductor substrate; a first high-voltage well (HVW) region of a first conductivity type overlying the semiconductor substrate; a second well region of a second conductivity type opposite the first conductivity type overlying the semiconductor substrate and laterally adjoining the first well region; a gate dielectric extending from over the first well region to over the second well region; a drain region in the second well region; a source region on an opposite side of the gate dielectric than the drain region; and a gate electrode on the gate dielectric. The gate electrode includes a first portion directly over the second well region, and a second portion directly over the first well region. The first portion has a first impurity concentration lower than a second impurity concentration of the second portion.