Non-Visible Production Indicia for Card Defect Traceability

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Solution Overview

Problem

Data bearing card manufacturers face challenges in accurately determining the source of defects or near-defects in produced cards, making it difficult to take effective remedial action, as existing technologies lack efficient tracking and remediation methods.

Innovation Solution

Incorporating non-visible production indicia on data bearing cards that can be detected using specific devices, providing information about production-related details such as location, equipment, materials, operators, processes, and batches, allowing for improved tracking and remediation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If data bearing cards are produced in large quantities by a card manufacturer, then productivity is improved, but the ability to accurately determine the source of defects deteriorates

Engineering Contradiction:
Improveproduction quantityVSAvoiddefect source identification accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent applies preliminary action by placing non-visible production indicia on the card body during the production process itself, before defects occur. These indicia encode production-related information such as location, equipment, materials, operators, processes, and batch identifiers. When defects are later detected, the pre-encoded indicia enable rapid and accurate traceability to the specific production source, eliminating the need for time-consuming manual investigation while maintaining high production volumes.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If non-visible production indicia are incorporated on data bearing cards, then the ability to determine production-related information is improved, but device complexity increases

Engineering Contradiction:
Improveproduction information detection accuracyVSAvoiddetection device complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical or manual inspection systems with optical or electromagnetic detection methods. The non-visible production indicia are designed to be detectable using standard UV, IR, or magnetic detection devices, which are technologically simpler and more scalable than manual tracing methods. This substitution maintains high detection accuracy while reducing overall system complexity through automation and standardization of the detection process.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Ease of repair

If non-visible production indicia are used on data bearing cards, then the ability to take remedial action is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveremedial action efficiencyVSAvoidproduction process complexity
Core Design Contradiction:
Ease of repairVSEase of manufacture

Solution Approach 1:

The patent incorporates non-visible production indicia during the card production process itself, encoding all necessary production-related information before the cards are distributed. This preliminary encoding eliminates the need for complex post-production investigation procedures. When defects are detected, manufacturers can immediately identify the source and take targeted remedial actions such as replacing specific batches, adjusting particular equipment, or retraining specific operators, thereby improving remedial efficiency without significantly complicating the manufacturing process.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables card manufacturers to efficiently identify and address defects by determining production-related information, facilitating selective replacement and equipment maintenance, thereby enhancing production quality and efficiency.

Implementation Method 1

the non-visible production indicia may comprise a non-visible ink that comprises an ultra-violet light sensitive ink

Methodology Applied
Scientific EffectUltra-violet light sensitive ink: Fluorescence

Implementation Method 2

the non-visible production indicia may comprise a non-visible ink that comprises an infrared light sensitive ink

Methodology Applied
Scientific EffectInfrared light sensitive ink: Infrared Radiation

Implementation Method 3

the non-visible production indicia may comprise a non-visible ink that comprises a polarized light sensitive ink

Methodology Applied
Scientific EffectPolarized light sensitive ink: Polarisation

Data Source

PatentUS11820166B2Cards with non-visible production indicia and related systems
Publication Date: 2023.11.21 CPI CARD GROUP COLORADO INC
  • US11820166B2 patent drawing
  • US11820166B2 patent drawing
  • US11820166B2 patent drawing

AI summary

An improved data bearing card includes a card body, personalization data unique to the data bearing card, and non-visible production indicia, separate from the personalization data, disposed on the card body and indicative of production-related information not otherwise provided on the data bearing card. The non-visible production indicia may be indicative of a corresponding piece of production equipment and/or an operator thereof utilized in connection with the data bearing card, or of a location of a corresponding region of a sheet assembly from which the corresponding card body was separated during production, or of other production-related information. The non-visible production indicia facilitates remedial action in the event that a defect or near-defect is found in the card body or other components of the data bearing card, and may otherwise facilitate card tracking during the production process.