Non-axisymmetric Booster Nesting for Projectile Weight Reduction

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Ballistic missiles face a challenge in balancing the external profile and total weight due to the use of multiple motor boosters, which increases the weight of the projectile and requires additional propellant, necessitating a more efficient propulsion system.

Innovation Solution

A propulsion stage with non-axisymmetric boosters arranged around a central axisymmetric booster, along with a binding material and deployable airbags, allows for a reduced external profile and increased propellant volume, enabling efficient egress and maneuverability while minimizing weight.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple motor boosters are used in the propulsion stage, then additional control of egress and movement is enabled, but the external profile is enlarged and the weight of the projectile increases

Engineering Contradiction:
Improvecontrol of egress and movementVSAvoidweight of the projectile
Core Design Contradiction:
Adaptability or versatilityVSWeight of moving object

Solution Approach 1:

The non-axisymmetric boosters are nested around the central axisymmetric booster, with each booster containing propellant and combustion chamber structures within its cylindrical shell. This nesting arrangement maximizes the use of internal space while maintaining a compact external profile, allowing multiple boosters to provide enhanced control capability without proportionally increasing the overall projectile weight.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The propulsion system is segmented into multiple independent boosters (one axisymmetric central booster and multiple non-axisymmetric peripheral boosters), each capable of independent operation. This segmentation enables selective ignition and control of individual boosters to optimize egress and movement control while managing overall system weight through modular design.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If multiple motor boosters are used in the propulsion stage, then additional control of egress and movement is enabled, but additional propellant is required and the weight of the projectile increases

Engineering Contradiction:
Improvecontrol of egress and movementVSAvoidamount of propellant
Core Design Contradiction:
Adaptability or versatilityVSQuantity of substance

Solution Approach 1:

The nested arrangement of non-axisymmetric boosters around the central booster optimizes propellant volume utilization. The non-axisymmetric shape of peripheral boosters allows them to fit into the annular space around the central booster, minimizing wasted space and maximizing the total propellant capacity within the available volume, thereby reducing the overall weight penalty for having multiple control-capable boosters.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Reliability

If a thick and heavy launch canister is used to provide compensation for over-pressurization and restrain fire loads, then safety during launch is improved, but the weight of the round increases

Engineering Contradiction:
Improvesafety during launchVSAvoidweight of the launch canister
Core Design Contradiction:
ReliabilityVSWeight of stationary object

Solution Approach 1:

The propulsion system is divided into multiple separate booster units with individual combustion chambers and propellant loads. This segmentation distributes the fire load and over-pressure risks across multiple smaller, isolated compartments rather than one large concentrated source, allowing the launch canister to use thinner, lighter walls while maintaining equivalent or superior safety performance through distributed hazard containment.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS9534563B2Cluster rocket motor boosters
Publication Date: 2017.01.03 RAYTHEON CO
  • US9534563B2 patent drawing
  • US9534563B2 patent drawing
  • US9534563B2 patent drawing

AI summary

A projectile for firing from a launcher includes a propulsion stage having non-axisymmetric boosters arranged about a longitudinal axis of the propulsion stage. The propulsion stage may further include a central booster about which the non-axisymmetric boosters are arranged.