Nonconductive Inserts in MWD Drill Pipe for Parasitic Signal Reduction

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Solution Overview

Problem

Existing electromagnetic well logging methods face challenges in reducing parasitic signals caused by eddy currents in drill pipes without increasing the distance between transmitter and receiver, which limits the accuracy and convenience of Measurement-while-drilling (MWD) applications.

Innovation Solution

The use of a carrier with a conductive tubular and a non-conductive insert in the drill pipe, along with at least two spaced-apart receiving antennas, to reduce parasitic signals by activating the transmitter and processing first and second transient signals to estimate the resistivity properties of the earth formation, employing a bucking mechanism to diminish the impact of eddy currents.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If the distance between transmitter and receiver is increased to reduce parasitic signals from eddy currents in the drill pipe, then the influence of parasitic signals is reduced, but the tool length increases to 10-15 m which is not desirable for MWD applications

Engineering Contradiction:
Improveparasitic signals from eddy currentsVSAvoidtool length
Core Design Contradiction:
Object-affected harmful factorsVSLength of moving object

Solution Approach 1:

A non-conductive insert is introduced as an intermediary element within the drill pipe to block eddy current paths. This insert acts as a mediator that interrupts the conductive path of the drill pipe, thereby reducing parasitic signals without requiring increased transmitter-receiver distance or tool length

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The drill pipe is segmented by introducing non-conductive inserts at specific locations, dividing the continuous conductive path into separate segments. This segmentation disrupts eddy current flow while maintaining the overall structural integrity and compactness of the MWD tool

Inventive Principle:
Principle #1Segmentation

2Reliability

If measurements are taken at late stage when formation signal dominates parasitic signals, then the measurement reliability improves, but the formation signal becomes very small making reliable measurement difficult

Engineering Contradiction:
Improvemeasurement reliabilityVSAvoidsignal detection precision
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The non-conductive insert converts the harmful effect of eddy currents into a beneficial signal characteristic. By blocking eddy current paths, the insert causes the parasitic signals to decay more rapidly, allowing formation signals to become dominant at earlier time stages when they are still strong enough for reliable measurement

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The system uses transient electromagnetic excitation with periodic on-off cycling of the transmitter. The non-conductive insert modifies the decay characteristics of each transient cycle, creating a distinct signal pattern that enhances the ability to distinguish formation signals from residual parasitic signals

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively reduces the dominance of parasitic signals from the drill pipe, allowing for more accurate and reliable measurement of earth formation resistivity properties, even at closer transmitter-receiver distances, thereby enhancing the resolution and practicality of MWD tools.

Implementation Method 1

current in the transmitter coil drops from its initial value I0 to 0 at the moment t=0. Subsequently, measurements are taken while the rotating tool is moving along the borehole trajectory. The currents induced in the drilling pipe and in the formation (i.e. eddy currents) begin diffusing from the region close to the transmitter coil

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

The currents induced in the drilling pipe and in the formation (i.e. eddy currents) begin diffusing from the region close to the transmitter coil in all the directions surrounding the transmitter. These currents induce electromagnetic field components which can be measured by induction coils placed along the conductive pipe. Signal contributions due to the eddy currents in the pipe are considered to be parasitic

Methodology Applied
Scientific EffectEddy currents: Eddy Currents

Data Source

PatentUS9588250B2Three-coil system with short nonconductive inserts for transient MWD resistivity measurements
Publication Date: 2017.03.07 BAKER HUGHES CO
  • US9588250B2 patent drawing
  • US9588250B2 patent drawing
  • US9588250B2 patent drawing

AI summary

A three-coil bucking system is used for determination of a formation resistivity property ahead of the drill bit. The conductive drill pipe is provided with non-conductive inserts in the proximity of at least one transmitter and at least two receivers. Transient electromagnetic signals are processed to give the estimate of the resistivity property and for geosteering.