Non-Contact Roll Seal for Low-Particle Substrate Cleaning

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Solution Overview

Problem

Existing substrate cleaning devices face issues with rotational resistance due to contact-type seals, which also generate abrasive particles that can adhere to the substrate, posing a defect source.

Innovation Solution

A non-contact sealing portion is implemented using a rotating portion with protrusion portions and a fixed portion surrounding them, with gas supply and exhaust holes to create a gas curtain that seals the gap between the shaft and housing without contact, reducing rotational resistance and particle generation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a contact type seal is provided around the transmission shaft to prevent cleaning liquid infiltration, then sealing performance is improved, but rotational resistance increases and particles are generated

Engineering Contradiction:
Improvesealing performanceVSAvoidrotational resistance and particle generation
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent replaces the mechanical contact-type seal with a non-contact seal that uses a gas curtain (air bearing) to prevent cleaning liquid infiltration. The gas supply holes introduce compressed gas between the transmission shaft and housing, creating a pressure barrier that seals the gap without physical contact, thereby eliminating rotational resistance and particle generation from seal contact while maintaining effective sealing.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent applies pneumatic principles by using compressed gas flowing through gas supply holes to create a gas curtain that acts as a non-contact seal. The gas pressure prevents cleaning liquid from infiltrating along the transmission shaft, achieving sealing functionality through fluid pressure rather than mechanical contact.

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Reliability

If a contact type seal is used to seal the gap between shaft and housing, then sealing effectiveness is improved, but abrasive powder is generated that adheres to substrate

Engineering Contradiction:
Improvesealing effectivenessVSAvoidparticle adhesion to substrate
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent eliminates the mechanical contact seal that generates abrasive powder by substituting it with a non-contact gas curtain seal. The compressed gas flowing through the gas supply holes creates a pressure barrier that prevents cleaning liquid infiltration without physical contact, thereby preventing the generation of abrasive particles that could adhere to the substrate and cause defects.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces compressed gas as an intermediary substance between the transmission shaft and housing to achieve sealing. The gas acts as a mediator that prevents direct contact between the shaft and housing, eliminating the generation of abrasive powder while maintaining the sealing function to prevent cleaning liquid infiltration.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively reduces rotational resistance and suppresses the generation of particles, enhancing the cleaning process by preventing foreign matter entry and maintaining cleanliness.

Implementation Method 1

a non-contact sealing portion configured to be disposed between the bearing portion and the roll cleaning member and to seal a gap between the shaft portion and the housing portion

Methodology Applied
Scientific EffectGas curtain sealing: Air Lubrication

Implementation Method 2

a bearing portion configured to be disposed inside the housing portion and to rotatably support the shaft portion

Methodology Applied
Scientific EffectRolling friction: Ball Bearing

Data Source

PatentUS12594583B2Substrate cleaning device, substrate processing device, and maintenance method for substrate cleaning device
Publication Date: 2026.04.07 EBARA CORP
  • US12594583B2 patent drawing
  • US12594583B2 patent drawing
  • US12594583B2 patent drawing

AI summary

A substrate cleaning device (31) includes a roll cleaning member (61) and a rotation holding portion (100). The rotation holding portion (100) includes a non-contact sealing portion (140) that is disposed between a bearing portion (130) and the roll cleaning member (61) to seal a gap between a shaft portion (110) and a housing portion (120). The non-contact sealing portion (140) includes a rotating portion (150) that is attached to the shaft portion (110) and has a plurality of protrusion portions (151) formed on a peripheral surface (150a) of the rotating portion (150) at intervals in an axial direction, and a fixed portion (160) that is attached to the housing portion (120), surrounds the plurality of protrusion portions (151), and has a gas supply hole (161) formed in an inner peripheral surface (160a) of the fixed portion (160) surrounding the plurality of protrusion portions (151), the gas supply hole (161) supplying a compressed gas (200) from a position inward of the protrusion portions (151) in the axial direction, which are disposed at both end portions in the axial direction, among the plurality of protrusion portions (151).