Non-Enzyme Sensor Element Fabrication for Lactic Acid Detection

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Solution Overview

Problem

Conventional non-enzyme sensors for detecting lactic acid in human body fluids are expensive, time-consuming, and sensitive to environmental influences, and they are not suitable for the wide range of lactic acid concentrations found in human metabolites.

Innovation Solution

A non-enzyme sensor element is fabricated using a method that includes printing conductive materials on a substrate to form electrodes, coating a graphene film on a porous carbon layer, and electroplating a metal oxide catalyst layer using pulse constant current. This sensor element is capable of detecting a wide range of lactic acid concentrations with high sensitivity and accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional non-enzyme sensors are used for detecting lactic acid, then detection can be performed, but the detection range is limited (0.5-35 mM or 11.9-188 mM) and cannot cover the full physiological range (0-60 mM)

Engineering Contradiction:
Improvedetection rangeVSAvoidapplicability to human metabolites detection
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The sensor employs a multi-layer working electrode structure segmented into distinct functional layers: porous carbon layer for surface area expansion, graphene layer for conductivity enhancement, and metal oxide catalyst layer for selective reaction. This segmentation allows each layer to contribute specifically to expanding the detection range and improving performance across the full 0-60 mM physiological range.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The sensor utilizes composite materials combining porous carbon, graphene, and metal oxide catalysts in a layered configuration. This composite structure integrates the advantages of each material: porous carbon provides high surface area, graphene provides excellent electrical conductivity, and metal oxide provides catalytic activity, collectively enabling wide-range detection suitable for human metabolites.

Inventive Principle:
Principle #40Composite materials

2Measurement precision

If conventional non-enzyme sensors are used, then lactic acid detection is possible, but the sensors are expensive and time-consuming

Engineering Contradiction:
Improvedetection capabilityVSAvoiddetection speed and cost efficiency
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The sensor replaces conventional enzyme-based biochemical systems with a non-enzyme electrochemical system using metal oxide catalysts. This substitution eliminates the need for expensive enzyme preparations and complex biochemical reagents, reducing cost while maintaining detection capability and improving response speed for rapid point-of-care testing.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The porous carbon layer in the working electrode provides high surface area that enhances the electrochemical reaction sites, improving detection sensitivity and speed. This porous structure allows efficient mass transport of lactic acid to the catalyst layer, enabling rapid detection without the time-consuming processes associated with conventional sensors.

Inventive Principle:
Principle #31Porous materials

3Measurement precision

If conventional non-enzyme sensors are used, then detection can be performed, but they are sensitive to environmental influences

Engineering Contradiction:
Improvedetection functionVSAvoidenvironmental sensitivity
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The sensor employs local quality optimization by placing the metal oxide catalyst layer specifically at the interface where lactic acid oxidation occurs. This localized catalytic activity enhances the sensor's selectivity and resistance to environmental interference, as the catalyst promotes the specific lactic acid reaction while being less susceptible to other environmental factors affecting the overall system.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The sensor utilizes parameter changes in the electrochemical system, specifically optimizing the oxidation potential and catalyst properties to enhance selectivity for lactic acid. By adjusting these parameters, the sensor achieves environmental stability while maintaining high detection precision, reducing sensitivity to pH changes, temperature variations, and other environmental influences.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The fabricated non-enzyme sensor element demonstrates excellent sensitivity, stability, and a wide detecting range, allowing for accurate detection of lactic acid concentrations in human body fluids, thereby addressing the limitations of conventional sensors.

Implementation Method 1

a porous carbon material is printed on the working electrode to form a porous carbon layer

Methodology Applied
Scientific EffectPorosity: Porosity

Implementation Method 2

a graphene film material is coated on the porous carbon layer of the working electrode to form a graphene layer

Methodology Applied
Scientific EffectGraphene conductivity: Graphene

Implementation Method 3

the catalyst layer is electroplated on the graphene layer, and the catalyst layer includes the metal oxide and is used to oxidize the analyte

Methodology Applied
Scientific EffectElectrochemical oxidation: Oxidation

Implementation Method 4

a metal is electroplated on the graphene layer by a pulse constant current to form a catalyst layer including a metal oxide

Methodology Applied
Scientific EffectElectroplating: Electroplating

Data Source

PatentUS12234569B2Non-enzyme sensor, non-enzyme sensor element and fabricating method thereof
Publication Date: 2025.02.25 NATIONAL TSING HUA UNIVERSITY
  • US12234569B2 patent drawing
  • US12234569B2 patent drawing
  • US12234569B2 patent drawing

AI summary

A fabricating method of a non-enzyme sensor element includes a printing step, a coating step and an electroplating step. In the printing step, a conductive material is printed on a surface of a substrate to form a working electrode, a reference electrode and an auxiliary electrode, and a porous carbon material is printed on the working electrode to form a porous carbon layer. In the coating step, a graphene film material is coated on the porous carbon layer of the working electrode to form a graphene layer. In the electroplating step, a metal is electroplated on the graphene layer by a pulse constant current to form a catalyst layer including a metal oxide.