Nonintrusive Component Identification via Automated Imaging
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Current methods for diagnosing and repairing complex devices are time-consuming and prone to errors due to the need for manual disassembly and identification of component parts, which can be destructive and inefficient.
Innovation Solution
The development of nonintrusive identification systems using advanced scanning technologies like X-ray, γ-ray, radar, and thermal imaging, combined with three-dimensional image recognition and automated part ordering, allowing users to scan objects without disassembly and access detailed component information and procurement resources.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If manual disassembly and identification methods are used, then component parts can be identified, but the process is time-consuming and prone to errors
Solution Approach 1:
The patent replaces manual mechanical disassembly and visual inspection with automated imaging systems (X-ray, gamma-ray, radar, thermal imaging) that can penetrate device housings and directly visualize internal components, eliminating the need for physical disassembly while providing accurate component identification
Solution Approach 2:
The system creates digital copies (images) of internal device components through various imaging modalities, allowing users to view and identify parts without physically interacting with or disassembling the actual device, thereby saving time and reducing identification errors
2Ease of operation
If manual disassembly is performed to identify components, then the component of concern can be located, but the process is destructive and time-consuming
Solution Approach 1:
The patent substitutes manual mechanical disassembly operations with automated non-contact imaging systems that can see through device enclosures, making component location easy without requiring users to navigate complex disassembly procedures
Solution Approach 2:
The imaging systems act as intermediaries between the user and internal device components, allowing direct visualization and identification of parts through the device housing without requiring physical access or disassembly, thereby simplifying the operation while avoiding device complexity
3Productivity
If automated scanning technologies are used, then identification time is reduced, but device complexity increases
Solution Approach 1:
The patent employs multiple imaging modalities (X-ray, gamma-ray, radar, thermal imaging) that can detect different material properties and component types, providing a universal identification system that handles diverse components with a single integrated approach, improving productivity without proportionally increasing system complexity
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables efficient and accurate identification and ordering of components without disassembly, reducing time and errors, and providing access to procurement sources, repair instructions, and maintenance services.
Implementation Method 1
X-ray, γ-ray, radar, sonar, Infrared thermography (IRT), thermal imaging
Implementation Method 2
Infrared thermography (IRT), thermal imaging
Data Source
AI summary
A noninstrusive system and method of scanning an object having component parts includes a vendor based data repository of component parts and a matching processor to receive a scanned image representative of the assembled object and to provide suggested and/or matched component parts for purchase from the vendor.