Nonlinear Loudspeaker Modeling for Smart Thermal and Excursion Limiting

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing loudspeaker limiters fail to accurately predict and manage non-linearities and thermal overload, leading to premature failure and reduced performance due to lack of comprehensive models for force factor, stiffness, and inductance, resulting in overly cautious limiting and power compression.

Innovation Solution

A loudspeaker system with a non-linear excursion model and thermal model that predicts real-time voice coil temperature and excursion, using frequency-dependent and independent parameters to apply gain adjustments and prevent thermal overload, ensuring safe operation and maximum performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If existing speaker limiters limit peak or RMS voltages, then the loudspeaker is protected from immediate damage, but the loudspeaker cannot perform at maximum output capability due to overly cautious limiting

Engineering Contradiction:
Improvespeaker protectionVSAvoidmaximum output performance
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system dynamically changes limiting parameters based on real-time thermal and excursion state predictions. Instead of fixed peak or RMS voltage limiting, the limiter adjusts its behavior according to predicted voice coil temperature and cone displacement, allowing maximum performance when safe and providing protection when limits are approached.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system uses predicted thermal and excursion states as feedback to continuously adjust limiting decisions. The non-linear models predict current thermal and mechanical states, which feed back to the limiter to determine appropriate gain reduction, creating a closed-loop system that optimizes both protection and performance.

Inventive Principle:
Principle #23Feedback

2Measurement precision

If comprehensive thermal and excursion models are implemented, then accurate real-time state prediction is achieved, but system complexity increases

Engineering Contradiction:
Improvethermal and excursion prediction accuracyVSAvoidmodel complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system replaces complex physical measurement systems with computational models. Instead of using physical sensors to measure voice coil temperature and cone displacement, the system uses non-linear electrical models that predict these parameters from easily measurable electrical quantities like voltage and current, significantly reducing hardware complexity while maintaining prediction accuracy.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces computational models as intermediaries between electrical inputs and protection decisions. The non-linear thermal and mechanical models act as mediators that translate electrical signals into predicted physical states, enabling accurate prediction without direct physical measurement of temperature and displacement.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If non-linear parameter estimation is used for robust nonlinear loudspeaker modeling, then accurate prediction across all drive levels is achieved, but computational requirements increase

Engineering Contradiction:
Improveprediction reliability across drive levelsVSAvoidcomputational energy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The system applies non-linear parameter estimation selectively based on operating conditions. The model uses constrained non-linear estimation that adapts its computational effort to the current drive level and distortion conditions, providing robust prediction when needed while reducing computational load during normal operation.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively prevents over-excursion and thermal overload, maintaining sound quality and extending the lifespan of loudspeakers by accurately modeling and compensating for non-linear behavior and thermal changes, allowing for stable operation at all drive levels.

Implementation Method 1

a thermal model configured to utilize frequency dependent parameters and frequency independent parameters based on at least one thermal property of the loudspeaker, and receive an audio signal from after the excursion limiter has been engaged to determine real-time temperature of the loudspeaker

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

a gain adjustment thermal limiter configured to apply a gain reduction an incoming audio signal to protect the loudspeaker from thermal overload

Methodology Applied
Scientific EffectThermal overload protection: Thermal Expansion

Data Source

PatentUS10381994B2Constrained nonlinear parameter estimation for robust nonlinear loudspeaker modeling for the purpose of smart limiting
Publication Date: 2019.08.13 HARMAN INT IND INC
  • US10381994B2 patent drawing
  • US10381994B2 patent drawing
  • US10381994B2 patent drawing

AI summary

A loudspeaker real-time state variable prediction system may include a loudspeaker having a voice coil and a magnet, and a non-linear excursion model configured to estimate non-linear excursion of the loudspeaker. The system may further include a thermal model configured to utilize thermal parameters and frequency based on at least one thermal property of the loudspeaker, and a gain adjustment thermal limiter configured to apply a gain reduction an incoming audio signal to protect the loudspeaker from thermal overload.