Non-Linear Navigation Sensor Strain Relief for Flexible Catheters

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Solution Overview

Problem

Inductive coils on flexible catheters experience strain, leading to kinking or breakage due to deflection, which affects the accuracy of position sensing.

Innovation Solution

A sensor assembly with inductive coils wound around a tubular member, providing strain relief through a support member that flexes to reshape the catheter's distal portion, using a tubular member to indirectly couple with the support member, allowing the coils to move relative to each other, and incorporating dual cables for additional strain relief.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If inductive coils are wrapped directly around a flexible catheter structure, then the catheter can be deflected to navigate, but the coil wiring experiences strain leading to kinking or breakage

Engineering Contradiction:
Improvecatheter deflection capabilityVSAvoidcoil wiring integrity
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The catheter is divided into modular sections with inductive coils mounted on separate tubular members that can move independently relative to the main catheter body, allowing deflection without transmitting strain to the coil wiring

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Tubular members act as intermediary structures between the flexible catheter body and the inductive coils, absorbing mechanical strain and preventing direct transmission of stress to the coil wiring during catheter deflection

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If inductive coils are fixed rigidly to maintain position accuracy, then measurement precision improves, but the catheter loses flexibility for navigation

Engineering Contradiction:
Improveposition sensing accuracyVSAvoidcatheter flexibility
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The system transitions from rigid fixed mounting to dynamic mounting where tubular members can move relative to the catheter body, maintaining coil alignment and measurement precision while allowing catheter flexibility for navigation

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The mounting system allows change in mechanical parameters (position, orientation) of the tubular members relative to the catheter body, enabling the catheter to adapt its shape while keeping the inductive coils properly aligned for accurate position sensing

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces strain on the inductive coils, preventing kinking and breakage while maintaining accurate position sensing during catheter navigation.

Implementation Method 1

A magnetic field can be sensed by positioning a conductive coil in the magnetic field and observing electrical current and/or voltage induced in the coil by a change in the magnetic field that is aligned with an axis of the conductive coil

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS12396657B2Non-linear single axis navigation sensor with strain relief
Publication Date: 2025.08.26 BIOSENSE WEBSTER (ISRAEL) LTD
  • US12396657B2 patent drawing
  • US12396657B2 patent drawing
  • US12396657B2 patent drawing

AI summary

The distal end of the catheter can be constructed to include one or more features to provide strain relief to wiring of multiple single axis sensors. In some examples, the multiple single axis sensors and associated wiring can be manufactured over a flexible tube that can be placed over a movable support member. In some examples, wiring can be wound an increased number of consecutive traverse turns on a distal and/or proximal side of a single axis sensor, and a shrink sleeve may be positioned over the traverse turns. In some examples a wire shield transition point can be positioned on a straight portion in a proximal direction to the distal portion of the catheter.