Nonlinear Optical Materials for Deep-Ultraviolet Laser Generation

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Solution Overview

Problem

Current nonlinear optical materials face challenges such as toxicity, manufacturing difficulties, and application restrictions for deep-ultraviolet applications, particularly for wavelengths like 177.3 nm, due to materials like KBe2BO3F2 and β-BaB2O4, which have limitations in crystal size, stability, and hygroscopicity.

Innovation Solution

Development of nonlinear optical materials with formulas XLi2Al4B6O20F, KSrCO3F, K3Sr3Li2Al4B6O20F, and Rb3Ba3Li2Al4B6O20F, which exhibit noncentrosymmetric crystal structures, large second-harmonic generation coefficients, wide band gaps, moderate birefringence, high laser damage thresholds, and ease of growing large, high-quality single crystals, addressing issues of toxicity and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If conventional materials like KBBF are used for deep-ultraviolet laser generation, then the laser wavelength can be achieved, but the material exhibits high toxicity and manufacturing restrictions

Engineering Contradiction:
Improvelaser wavelengthVSAvoidtoxicity
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The patent changes the chemical composition parameters by replacing toxic beryllium-based materials (KBBF) with lithium-based materials (Li2Al4B6O20F). This substitution maintains the deep-ultraviolet laser generation capability while eliminating the toxicity associated with beryllium compounds, thus resolving the contradiction between achieving specific laser wavelengths and avoiding harmful factors.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs materials that are easier to manufacture and less restricted (Li2Al4B6O20F) compared to the expensive and highly restricted KBBF material. The new material can be synthesized using more accessible starting materials and less stringent safety protocols, making it a practical alternative despite being a newer development in the field.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Temperature

If conventional materials like β-BBO are used, then deep-ultraviolet laser generation is possible, but the intrinsic birefringence causes large walk-off effect that reduces nonlinear optical properties

Engineering Contradiction:
Improvelaser wavelengthVSAvoidnonlinear optical properties
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The patent modifies the optical parameters by selecting a material (Li2Al4B6O20F) with lower intrinsic birefringence compared to conventional materials like β-BBO. This parameter change reduces the walk-off effect and improves the nonlinear optical properties, allowing for more efficient deep-ultraviolet laser generation while maintaining the desired wavelength capability.

Inventive Principle:
Principle #35Parameter changes

3Temperature

If CLBO crystal is used for deep-ultraviolet laser generation, then the required wavelength can be achieved, but the crystal is hygroscopic and requires rigorous drying to maintain optical properties

Engineering Contradiction:
Improvelaser wavelengthVSAvoidmoisture sensitivity
Core Design Contradiction:
TemperatureVSEase of operation

Solution Approach 1:

The patent changes the chemical composition to Li2Al4B6O20F, which possesses different hygroscopic properties compared to CLBO. The new material formulation exhibits reduced moisture sensitivity, eliminating the need for rigorous drying protocols and complex environmental controls while maintaining the deep-ultraviolet laser generation capability. This makes the material much easier to operate and maintain.

Inventive Principle:
Principle #35Parameter changes

4Temperature

If KBBF material is used, then 177.3 nm laser generation is possible, but the largest crystal grown to date is only 4 mm due to layered structure limitations

Engineering Contradiction:
Improvelaser wavelengthVSAvoidcrystal size
Core Design Contradiction:
TemperatureVSVolume of moving object

Solution Approach 1:

The patent changes the crystallographic parameters by employing a different material structure (Li2Al4B6O20F) that does not suffer from the layered structure limitations of KBBF. This structural change enables the growth of much larger crystals, removing the 4 mm size constraint and allowing for larger aperture lasers and more practical applications.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

These materials enable efficient generation of deep-ultraviolet radiation with improved stability, larger crystal growth, and reduced hygroscopicity, making them suitable for advanced optical technologies like photolithography and attosecond pulse generation.

Implementation Method 1

When this laser light hits a NLO material, the resulting laser light is half the wavelength, i.e. 1064 nm goes in and 532 nm (green) comes out. This fabrication is termed second-harmonic generation (SHG)—1064 nm/2=532 nm.

Methodology Applied
Scientific EffectSecond-harmonic generation: Second Harmonic Generation

Implementation Method 2

If another NLO crystal is disposed in front of the 532 nm light, that radiation would be halved, i.e. 532 nm/2=266 nm, or 1064 nm/4=266 nm. This is termed fourth harmonic generation (FHG).

Methodology Applied
Scientific EffectFourth harmonic generation: Second Harmonic Generation

Data Source

PatentUS11262640B2Nonlinear optical material
Publication Date: 2022.03.01 UNIV HOUSTON SYST
  • US11262640B2 patent drawing
  • US11262640B2 patent drawing
  • US11262640B2 patent drawing

AI summary

A device comprising a nonlinear optical (NLO) material according to the formula XLi2Al4B6O20F. A device comprising a nonlinear optical material (NLO) according to the formula KSrCO3F, wherein the NLO comprises at least one single crystal. A nonlinear optical material selected from the group consisting of KSrCO3F Rb3Ba3Li2Al4B6O20F and K3Sr3Li2Al4B6O20F.