Nonlinear Electrochemical Sensing for Continuous Microbial Growth

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Solution Overview

Problem

Current methods for monitoring microbial growth in liquids, such as plate-counting and PCR, are time-consuming, resource-intensive, and not suitable for continuous or rapid monitoring, posing challenges in industrial and scientific applications.

Innovation Solution

An electrochemical sensor using nonlinear stochastic system identification and a dynamic current-voltage model to track changes in liquid samples, employing stochastic voltage waveforms and processors to analyze electrochemical properties for rapid microbial growth detection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If plate-counting or PCR methods are used to monitor microbial growth, then measurement precision is improved, but loss of time increases significantly

Engineering Contradiction:
Improvemicrobial quantification accuracyVSAvoidtime to produce results
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent replaces traditional mechanical/cultural methods (plate-counting requiring incubation, PCR requiring thermal cycling) with an electrochemical sensing system that measures microbial metabolic activity in real-time through electrical signals, eliminating lengthy processing steps while maintaining quantification accuracy

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The electrochemical sensor enables continuous monitoring of microbial growth by constantly measuring metabolic parameters (pH, dissolved oxygen, redox potential) without interruption, whereas traditional methods require discrete sampling and processing steps that halt the measurement process

Inventive Principle:
Principle #20Continuity of useful action

2Device complexity

If traditional electrochemical impedance spectroscopy is used, then device complexity is reduced, but measurement precision deteriorates due to inability to capture nonlinear dynamics

Engineering Contradiction:
Improvesensor system simplicityVSAvoidelectrochemical property detection accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent transitions from static impedance measurements to dynamic stochastic excitation, applying time-varying voltage signals that capture the temporal evolution of electrochemical properties and enable detection of nonlinear system behaviors that static methods miss

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system varies multiple electrochemical parameters simultaneously (voltage, current, impedance magnitude, phase angle) through stochastic excitation and analyzes their correlations, whereas traditional methods rely on single-frequency impedance measurements that provide limited information

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If stochastic waveforms with high amplitude are applied, then measurement precision improves by exceeding Faradaic reaction thresholds, but use of energy increases

Engineering Contradiction:
Improvesignal-to-noise ratioVSAvoidenergy consumption of signal generator
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The patent employs periodic stochastic waveforms that repeatedly excite the electrochemical system at optimized amplitude levels, allowing the use of higher energies only during brief measurement intervals rather than continuous operation, thus achieving high signal-to-noise ratios with manageable energy consumption

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system applies voltage amplitudes that temporarily exceed normal operating ranges during measurement to ensure Faradaic reactions are fully activated and signals are maximized, but only for the duration necessary to capture the electrochemical fingerprint, not during continuous operation

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables fast, low-cost, and continuous monitoring of microbial growth in liquids, reducing resource consumption and time, suitable for industrial, scientific, and medical settings.

Implementation Method 1

traditional nonlinear electrochemical measurements, such as electrochemical impedance spectroscopy (EIS)

Methodology Applied
Scientific EffectElectrochemical impedance spectroscopy: Electrical Impedance Tomography

Implementation Method 2

amplitude at which Faradaic reactions and specific adsorption occur in the liquid

Methodology Applied
Scientific EffectFaradaic reactions: Redox Reactions

Implementation Method 3

amplitude at which Faradaic reactions and specific adsorption occur in the liquid

Methodology Applied
Scientific EffectSpecific adsorption: Adsorption

Implementation Method 4

create a dynamic model characterizing a relationship between the current and/or voltage and the stochastic waveform in the liquid

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS20250297981A1Nonlinear Electrochemical Sensor for Monitoring Microbial Growth in Liquids
Publication Date: 2025.09.25 MASSACHUSETTS INST OF TECH
  • US20250297981A1 patent drawing
  • US20250297981A1 patent drawing
  • US20250297981A1 patent drawing

AI summary

An electrochemical sensor extracts information from biofluid systems by harnessing a nonlinear dynamic electrochemical model and stochastic voltage or current input. It uses a black-box approach that describes the fluid's state and predicts its evolution over time using a collection of model parameters, nonlinear dynamic measurement modes, and modeling techniques. For example, the sensor can use principal component analysis to reduce the set of (potentially hundreds) of model parameters to a handful of latent variables which evolve independently of each other. The sensor can use a set of these latent variables as a description of the state of the fluid. For a given sample fluid (e.g., milk containing contaminants), the sensor collects trajectories of the fluid state over time under varying conditions, permitting the training of a machine learning model to predict either fluid state trajectories or time until the fluid state crosses a given threshold (e.g., spoilage).