Nonlinear Sliding Door Electrical Connector

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Solution Overview

Problem

Existing electrical connectors with pivotally movable door elements are either too easy to operate, allowing accidental contact by children or require additional space, leading to issues with contamination and false conduction due to exposed conductive elements.

Innovation Solution

An electrical connector with a door element mounted for slidable movement along a nonlinear path between open and closed positions, featuring lugs that extend into guides to facilitate translation and inhibit access, ensuring secure closure without additional face space, using a resilient biasing means to maintain the door in the closed position.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a pivotally movable door element is used to protect conductive elements, then access to contacts is inhibited when no plug is inserted, but the door element may be too easy to operate allowing children to mistakenly contact conductive elements

Engineering Contradiction:
Improveprotection of conductive elementsVSAvoidoperation of door element
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The door element follows a nonlinear curved path during opening/closing operations. The path includes a first arcuate portion and a second arcuate portion that are substantially perpendicular to each other, creating a two-stage motion that requires deliberate action rather than accidental activation

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The door element transitions from a static protective barrier to a dynamic component that moves through a complex nonlinear trajectory. The motion is controlled by guides and lugs that create a specific two-stage path, making the door responsive to intentional operation while resisting accidental activation

Inventive Principle:
Principle #15Dynamics

2Reliability

If a pivotally movable door element is used to protect conductive elements, then access to contacts is inhibited when no plug is inserted, but additional space on the face of the connector is required

Engineering Contradiction:
Improveprotection of conductive elementsVSAvoidface space of connector
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The door element's motion is extended from a simple linear or radial path into a two-dimensional nonlinear trajectory. By utilizing guides that create perpendicular arcuate portions, the door moves through space in a complex path that allows compact integration on the connector face while maintaining effective protection

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Object-affected harmful factors

If the door element is made secure to prevent accidental operation, then protection against contamination is improved, but the connector may require additional space or complexity

Engineering Contradiction:
Improvecontamination of conductive elementsVSAvoiddoor element mechanism
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The guides and lugs serve multiple functions simultaneously: they constrain the door element to a specific nonlinear path, provide structural support, enable the two-stage motion sequence, and ensure proper alignment during operation. This multi-functionality reduces the need for additional separate components

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS7744388B2Electrical connector having a protective door element
Publication Date: 2010.06.29 BISON PATENT LICENSING LLC
  • US7744388B2 patent drawing
  • US7744388B2 patent drawing
  • US7744388B2 patent drawing

AI summary

An electrical connector including a housing having a socket shaped to at least partially receive a mating plug; a plurality of electrically conductive contact elements at least partially extending into said socket for effecting electrical connection with corresponding electrically conductive contacts of the plug; and a door element coupled to the housing, wherein the door element is mounted for slidable movement along a nonlinear path between an open position whereby the socket is laid open for engagement by the mating plug and a closed position whereby access to the socket is inhibited.