Non-linear surfactant rigid nanoparticle template

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Solution Overview

Problem

Traditional surfactants have limitations in achieving small particle sizes and flexible functionality in interfacially controlled applications due to their linear mobile amorphous structure, which restricts their ability to form efficient nanoemulsions and micelles.

Innovation Solution

The development of non-linear surfactants with rigid molecular structures bi-functionalized with both hydrophobic and hydrophilic groups, allowing for the formation of smaller micellar structures and enhanced interfacial interactions, which can be used in various applications such as detergents, emulsifiers, and nanoemulsions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If traditional linear surfactants are used, then ease of manufacture is maintained, but particle size reduction and functional versatility are limited

Engineering Contradiction:
Improvefunctional versatilityVSAvoidmolecular structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The surfactant molecule is divided into distinct functional segments: a rigid core structure (nanoparticle template) and separate hydrophobic/hydrophilic functional groups. This segmentation allows each component to perform its specific function independently, enabling small particle size formation while maintaining structural rigidity and interfacial activity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention creates a composite surfactant structure by combining a nanoparticle template (inorganic or organic core) with organic hydrophobic and hydrophilic groups. This composite approach integrates the rigidity and surface area of nanoparticles with the interfacial activity of traditional surfactant groups, achieving both small particle size and functional versatility.

Inventive Principle:
Principle #40Composite materials

2Manufacturing precision

If traditional linear surfactants are used, then molecular flexibility is maintained, but micelle formation efficiency and particle size reduction are insufficient

Engineering Contradiction:
Improvemicelle particle size controlVSAvoidmolecular structure rigidity
Core Design Contradiction:
Manufacturing precisionVSStability of the object's composition

Solution Approach 1:

The rigid nanoparticle template provides a spherical or near-spherical core structure that naturally promotes the formation of small, uniform micelles. The curved surface of the nanoparticle template facilitates efficient packing and stabilization of micellar structures, leading to controlled small particle sizes in the range of 10-100 nm.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The invention changes the fundamental parameter of molecular flexibility by introducing a rigid nanoparticle template. This parameter change from flexible linear chains to rigid structured cores enables precise control over micelle formation and particle size, while the surface functional groups maintain the necessary interfacial activity.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If traditional surfactants are used, then solubility in both organic and aqueous phases is achieved, but interfacial interaction efficiency and emulsion stability are limited

Engineering Contradiction:
Improveemulsion stabilityVSAvoidsurfactant structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The rigid nanoparticle template acts as an intermediary structure that enhances interfacial interactions. The template's large surface area and rigid structure provide multiple contact points for both hydrophobic and hydrophilic phases, improving emulsion stability and interfacial interaction efficiency compared to traditional flexible surfactant molecules.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Non-linear surfactants provide smaller particle sizes and improved surface activity, enabling flexible functionality in diverse applications by reducing micelle particle size and increasing interfacial interactions, thus enhancing emulsion stability and efficiency.

Implementation Method 1

Surfactants are used to lower surface tensions between immiscible phases by favorably interfacing with both phases

Methodology Applied
Scientific EffectSurface tension reduction: Surface Tension

Implementation Method 2

The non-linear surfactant includes a nanoparticle template of a rigid molecular structure, wherein the nanoparticle comprises a molecule or a particle that is bi-functionalized with both hydrophilic and hydrophobic groups to obtain an amphiphilic nanoparticle

Methodology Applied
Scientific EffectAmphiphilic interaction: Amphiphiles

Implementation Method 3

Within an emulsion system, the surfactants lower the surface energy experienced by the mixture system, thus enabling the immiscible phases to disperse throughout the solution mixture

Methodology Applied
Scientific EffectEmulsion formation: Emulsion

Implementation Method 4

The most general type of surfactant is amphiphilic, in which the molecular structure possesses a hydrophobic region (non-polar) and a hydrophilic region (polar), 'water disliking' and 'water liking' respectively

Methodology Applied
Scientific EffectHydrophobic interaction: Hydrophobe

Implementation Method 5

the hydrophilic region faces and interacts with the water matrix and the hydrophobic region faces and interacts with the organic matrix

Methodology Applied
Scientific EffectHydrophilic interaction: Hydrophile

Implementation Method 6

The types of interaction include ionic attraction, hydrogen bonding, dipole-dipole forces, and London forces

Methodology Applied
Scientific EffectIntermolecular force: London Dispersion Force

Implementation Method 7

These interactions in an emulsion dispersion act to stabilize suspended particle forms that include spherical and cylindrical micelles

Methodology Applied
Scientific EffectMicelle formation: Colloid

Implementation Method 8

The non-linear surfactant can provide smaller particle sizes for emulsion suspensions and foams

Methodology Applied
Scientific EffectNanoparticle dispersion: Dispersion (of waves)

Data Source

PatentUS11572508B2Non-linear surfactant
Publication Date: 2023.02.07 POWDERMET INC
  • US11572508B2 patent drawing
  • US11572508B2 patent drawing
  • US11572508B2 patent drawing

AI summary

A non-linear surfactant, and particularly a non-linear surfactant comprising bi-functionalized molecules or particles having both hydrophobic and hydrophilic groups. The non-linear surfactant includes a nanoparticle template of a rigid molecular structure, wherein the nanoparticle comprises a molecule or a particle that is bi-functionalized with both hydrophilic and hydrophobic groups to obtain an amphiphilic nanoparticle. The template nanoparticle can be used as a surfactant, wetting agent, emulsifier, detergent or other surface active agents or for the preparation of nanoemulsions or dispersions. The non-linear surfactant can provide smaller particle sizes for emulsion suspensions and foams.