NONON Gate Insulator Segmentation for Charge Leakage

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Solution Overview

Problem

The use of NONON stacked film structures as inter-gate insulating films in semiconductor devices leads to increased charge transportation between neighboring floating gate electrodes, causing issues such as threshold voltage changes and data errors due to differing charge accumulation states.

Innovation Solution

A semiconductor device structure is implemented where the second gate insulating film layer includes a NONON stacked film structure with a separated silicon nitride film layer at the lowermost position interposing neighboring floating gate electrodes, and a thicker silicon oxide film is formed across the element isolation insulating film to prevent charge transportation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If NONON stacked film structure is employed for inter-gate insulating film, then TDDB is reduced and bird's beak occurrence is prevented, but charge transportation between neighboring floating gate electrodes increases

Engineering Contradiction:
ImproveTDDB (Time Dependant Dielectric Break Down)VSAvoidcharge transportation between neighboring floating gate electrodes
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent divides the lowermost silicon nitride film layer into separated portions positioned only under individual floating gate electrodes, with gaps between neighboring gate electrodes. This segmentation prevents continuous charge transportation paths while maintaining the protective benefits of the NONON structure under each gate electrode.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies different structural configurations to different regions: the NONON stacked film structure is maintained under individual floating gate electrodes to provide local protection and prevent bird's beak, while the silicon nitride film is removed from regions between neighboring gates to eliminate charge transportation pathways. This local differentiation resolves the contradiction by optimizing each region for its specific function.

Inventive Principle:
Principle #3Local quality

2Manufacturing precision

If NONON stacked film structure is employed for inter-gate insulating film, then manufacturing precision is improved by preventing bird's beak, but data accuracy deteriorates due to charge transportation

Engineering Contradiction:
Improvebird's beak preventionVSAvoiddata accuracy
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The silicon nitride film layer is segmented into discrete portions under each floating gate electrode rather than forming a continuous layer. This segmentation maintains manufacturing precision benefits (preventing bird's beak at gate edges) while eliminating the continuous charge transportation pathway that would compromise data accuracy between neighboring gates.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements local quality by maintaining the full NONON stacked structure only where needed under individual gate electrodes for manufacturing precision, while removing the potentially harmful continuous nitride layer in inter-gate regions to preserve data accuracy. Each region is optimized for its specific requirement.

Inventive Principle:
Principle #3Local quality

3Reliability

If continuous silicon nitride film is used in NONON structure, then insulation between gate and substrate is improved, but charge leakage between neighboring gates increases

Engineering Contradiction:
Improveinsulation between gate and substrateVSAvoidcharge leakage between neighboring gates
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent segments the silicon nitride film layer into separate portions positioned only under individual floating gate electrodes, creating gaps between neighboring gates. This maintains the insulation function under each gate while eliminating the charge leakage pathway between gates that would occur with a continuous film.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies different film configurations to different locations: continuous NONON stacked films are maintained under individual gate electrodes to provide local insulation and prevent bird's beak, while the film is removed from inter-gate regions to prevent charge leakage. This local differentiation resolves the contradiction between insulation and leakage prevention.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS7679127B2Semiconductor device and method of manufacturing the same
Publication Date: 2010.03.16 KIOXIA CORP
  • US7679127B2 patent drawing
  • US7679127B2 patent drawing
  • US7679127B2 patent drawing

AI summary

A semiconductor device including a semiconductor substrate; a first gate insulating film formed on the semiconductor substrate; a first gate electrode layer formed on the first gate insulating film; an element isolation insulating film formed so as to isolate a plurality of the first gate electrode layers; a second gate insulating film layer formed so as to cover upper surfaces of the plurality of first gate electrode layers and the element isolation insulating films; and a second gate electrode layer formed on the second gate insulating film layer; and the second gate insulating film layer includes a NONON stacked film structure and a nitride film layer contacting the first gate electrode layer and constituting a lowermost layer of the NONON stack film structure is separated at a portion interposing the plurality of neighboring first gate electrode layers.