Compact Substance Detection Using Non-Parallel Optical Modules
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Solution Overview
Problem
Conventional detecting devices for substances in containers require large spaces for installation due to the need for opposite placement of transmitting and receiving modules, leading to potential false detections from weak signal strength, and are costly and energy-intensive when using laser technology.
Innovation Solution
A detecting device with a light-emitting element and a light-receiving element positioned at non-parallel points on the container, allowing for a compact installation and eliminating the need for precise calibration, using a substrate body with intersecting planes to define a V-shaped indentation for the container, enabling direct attachment and reduced assembly time.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If the transmitting module and receiving module are disposed on two opposite sides of the container, then the detection function is achieved, but the installation space required is large
Solution Approach 1:
The patent transitions from a linear opposite-side arrangement to a three-dimensional configuration where the transmitting and receiving modules are positioned on adjacent sides of the container, utilizing vertical and lateral dimensions to achieve compact installation while maintaining detection effectiveness
Solution Approach 2:
The detecting device is integrated within the container structure itself, with the transmitting and receiving modules nested into the container walls, thereby eliminating the need for external mounting space and reducing overall installation footprint
2Length of stationary object
If the distance between the transmitting module and receiving module is increased, then the detection range is extended, but the photo signal strength becomes insufficient causing false detection
Solution Approach 1:
The patent optimizes the photo signal parameters by adjusting the emission intensity, wavelength, and pulse duration to maintain sufficient signal strength over extended distances, while the receiving module parameters are tuned to enhance sensitivity and reduce false detections
Solution Approach 2:
The patent introduces optical focusing elements and signal amplification components as intermediaries between the transmitting and receiving modules to concentrate and strengthen the photo signal, ensuring reliable detection even at increased distances
3Length of stationary object
If laser-emitting module and laser-receiving module are used, then the maximum detecting distance is increased, but the manufacturing cost and energy consumption increase
Solution Approach 1:
The patent employs cost-effective LED-based light-emitting modules instead of expensive laser sources, accepting slightly reduced maximum detection distance in exchange for significant manufacturing cost reduction and lower energy consumption, while maintaining sufficient detection capability for practical applications
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution allows for accurate detection of substances with reduced space requirements and lower energy consumption, eliminating false positives and reducing manufacturing costs compared to conventional methods.
Implementation Method 1
The transmitting module includes a light-emitting element that is provided at a first point of the container and that is operable to transmit a photo signal to propagate toward the container along an optical path
Implementation Method 2
The receiving module includes a light-receiving element that is provided at a second point of the container and that is configured to receive the photo signal transmitted through the container along the optical path
Data Source
AI summary
A detecting apparatus includes a container, and a detecting device including a transmitting module and a receiving module. The transmitting module includes a light-emitting element provided at a first point of the container and operable to transmit a photo signal to propagate toward the container along an optical path. The receiving module includes a light-receiving element provided at a second point of the container and configured to receive the photo signal transmitted through the container. The receiving module is operable to determine whether a substance is present within the container based on receipt of the photo signal. An imaginary tangent plane tangent to the first point is not parallel to an imaginary tangent plane tangent to the second point.