Non-Rectangular Transducer Array for Dynamic Elevation Focusing

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Solution Overview

Problem

Current ultrasound imaging systems face challenges in achieving high image quality and frame rate due to limitations in transducer array design, beam focusing, and signal processing, particularly in obese patients with varying tissue layers, which affect sound wave propagation and delay calculations.

Innovation Solution

A two-dimensional non-rectangular transducer array with a multi-rowed configuration, including a center row and outer rows with specific element arrangements and electrical connections, along with advanced beamforming and coded excitation techniques, allows for improved focusing and signal processing to generate high-resolution images with adjustable trade-offs between image quality and frame rate.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a 1D transducer array with acoustic lenses is used for elevation focusing, then the beam can be focused in the elevation direction, but the focus is fixed and the beam width varies significantly with depth

Engineering Contradiction:
Improveelevation focusing capabilityVSAvoidfocus adjustability
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The transducer array is divided into multiple rows of elements (e.g., 3 rows with 64 elements each), where each row can be independently controlled. This segmentation allows different rows to be activated at different depths, enabling dynamic focus adjustment in the elevation direction without requiring mechanical movement or fixed acoustic lenses.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system transitions from static acoustic lens focusing to dynamic electronic focusing by controlling which rows are active at different depths. The beamformer can dynamically adjust the effective aperture in elevation by selectively activating rows based on the depth of interest, providing adaptable focus throughout the imaging range.

Inventive Principle:
Principle #15Dynamics

2Measurement precision

If synthetic transmit aperture with multiple transmissions is used, then image quality increases, but frame rate decreases

Engineering Contradiction:
Improveimage qualityVSAvoidframe rate
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The imaging process is segmented into different depth zones, with each zone imaged using an optimized number of transmissions. Near-field regions use fewer transmissions while far-field regions use more transmissions, allowing the system to achieve high image quality where needed while maintaining higher frame rates in regions where fewer transmissions suffice.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system dynamically changes the number of transmissions used for synthetic aperture imaging based on depth, tissue type, and desired image quality. This parameter adjustment allows optimization of the trade-off between image quality and frame rate for different imaging scenarios.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If FM modulated pulses with Tukey windowing are used for coded excitation, then signal-to-noise ratio increases, but costly multi-level linear senders or high-frequency transmitters are required

Engineering Contradiction:
Improvesignal-to-noise ratioVSAvoidtransmitter complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent employs simpler, lower-cost transmitter hardware (bipolar square wave at moderate clock frequencies) that can still achieve high signal-to-noise ratio through software-based signal processing techniques, rather than requiring expensive multi-level linear senders or ultra-high-frequency transmitters.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The system replaces complex hardware-based signal conditioning (multi-level linear senders, high-frequency oscillators) with software-based signal processing (beamforming, signal accumulation, digital filtering) to achieve the same signal-to-noise ratio improvement.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Ease of operation

If straight line propagation assumption is used for delay calculations, then calculations are simple, but accuracy deteriorates in layered media with different sound speeds

Engineering Contradiction:
Improvecalculation simplicityVSAvoiddelay calculation accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The propagation path is segmented into multiple layers corresponding to different tissue types (e.g., subcutaneous fat, muscle, organ tissue). Delay calculations are performed separately for each layer using the appropriate sound speed, and the results are accumulated to obtain the total delay. This layered approach maintains calculation feasibility while significantly improving accuracy compared to straight-line assumptions.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides higher penetration depth, contrast resolution, and detail resolution, while reducing the number of channels and costs associated with high-frequency transmitters, and effectively handles varying tissue layers by using a layered model for delay calculations.

Implementation Method 1

transmit circuitry that actuates the elements to transmit an ultrasound signal into a field of view

Methodology Applied
Scientific EffectSound wave propagation: Sound

Implementation Method 2

receive circuitry that receives echoes produced in response to an interaction between the ultrasound signal and a structure in the field of view

Methodology Applied
Scientific EffectEcho: Echo

Implementation Method 3

The sound waves refract during their propagation (Snell's law)

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 4

a beamformer that processes the echoes, thereby generating one or more scan lines indicative of the field of view

Methodology Applied
Scientific EffectBeamforming: Focusing

Data Source

PatentUS11452498B2Ultrasound imaging
Publication Date: 2022.09.27 B K MEDICAL
  • US11452498B2 patent drawing
  • US11452498B2 patent drawing
  • US11452498B2 patent drawing

AI summary

An ultrasound imaging system (102) includes a transducer array (108) with a two-dimensional non-rectangular array of rows (110) of elements, transmit circuitry (112) that actuates the elements to transmit an ultrasound signal into a field of view, receive circuitry (114) that receives echoes produced in response to an interaction between the ultrasound signal and a structure in the field of view, and a beamformer that processes the echoes, thereby generating one or more scan lines indicative of the field of view.