Nonuniform Shack-Hartmann Lenslet Layout for Higher Phase Accuracy

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Solution Overview

Problem

Conventional Shack-Hartmann wavefront sensors suffer from lower accuracy due to the use of second-order polynomial approximations, necessitating a doubling of lenslets to reduce phase measurement error, which is inefficient and resource-intensive.

Innovation Solution

A nonuniform Shack-Hartmann wavefront sensor (NSHWS) employs nonuniformly sized lenslets based on polynomial spectral methods, particularly Chebyshev polynomials, to achieve exponential accuracy without increasing the number of lenslets, using orthogonal polynomials for lenslet size and placement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If second-order polynomial approximation is used in conventional SHWS, then the device complexity is low, but the measurement precision is limited

Engineering Contradiction:
Improvephase measurement accuracyVSAvoidlenslet array complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent changes the parameters of the lenslet array from uniform to non-uniform distribution, specifically using Chebyshev node spacing. This parameter change transforms the approximation method from second-order polynomial to spectral method, achieving exponential convergence O(exp(-αN)) without increasing device complexity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies local quality by using different lenslet spacing in different regions of the array. The lenslets are positioned according to Chebyshev nodes, which are non-uniformly distributed to provide higher measurement density where the wavefront phase varies more rapidly, optimizing local measurement precision

Inventive Principle:
Principle #3Local quality

2Measurement precision

If the number of lenslets is doubled to reduce phase measurement error by half, then the measurement precision improves, but the device complexity and resource requirements increase

Engineering Contradiction:
Improvephase measurement accuracyVSAvoidnumber of lenslets
Core Design Contradiction:
Measurement precisionVSQuantity of substance

Solution Approach 1:

By changing the spatial distribution parameter of lenslets from uniform to Chebyshev non-uniform spacing, the patent achieves exponential accuracy improvement O(exp(-αN)) with the same number of lenslets, avoiding the need to double the lenslet count for marginal accuracy gains

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If uniform lenslet array is used in SHWS, then the manufacturing is simple, but the measurement precision is limited

Engineering Contradiction:
Improvephase measurement accuracyVSAvoidlenslet array fabrication
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent modifies the positional parameters of lenslets according to Chebyshev node formulas, creating a non-uniform array that maintains manufacturing feasibility through standardized fabrication processes while achieving superior measurement precision through optimized spatial distribution

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The NSHWS significantly improves phase measurement accuracy to O(exp(-αN) compared to traditional SHWS, reducing errors without the need for additional lenslets, enhancing performance in adaptive optics systems.

Implementation Method 1

The SHWS uses an array of lenslets (also referred to as microlens), with a corresponding array of four sensors (also referred to as detectors) located in the focal plane of the lenslet array

Methodology Applied
Scientific EffectOptical focusing: Lens

Implementation Method 2

In the presence of aberrations such as a wavefront, the lenslet will not focus the incoming light wave to the middle of the quad-Charge Coupled Device detector but will focus to a displaced spot

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS12546663B1Nonuniform Shack-Hartmann wavefront sensor
Publication Date: 2026.02.10 THE GOVERNMENT OF THE UNITED STATES AS REPRESENTED BY THE SECRETARY OF THE AIR FORCE
  • US12546663B1 patent drawing
  • US12546663B1 patent drawing
  • US12546663B1 patent drawing

AI summary

An adaptive optics system is provided using a nonuniform Shack-Hartmann wavefront sensor (NSHWS) including an array of nonuniform lenslets, with an orthogonal polynomial used to determine a size and a placement for each lenslet and an array of detectors located in a focal plane of the array of nonuniform lenslets with a detector corresponding to each lenslet.