Non-Uniform Spike Applicator for Keratin-Fiber Disentangling

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Solution Overview

Problem

Existing applicator devices for fluid or pasty products on keratin fibers, such as mascara brushes, lack optimal application and disentangling efficiency due to uniform spike distribution and arrangement.

Innovation Solution

The applicator device features a core with spikes having non-uniformly distributed, staggered, and varied spike arrangements, with each spike comprising a first and second stage defined by a complex surface generated by a generatrix, allowing for a chaotic distribution of spike ends for improved application and disentangling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If uniform spike distribution and arrangement are used, then manufacturing simplicity is maintained, but application optimization and disentangling efficiency deteriorate

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidapplication optimization
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The patent applies asymmetry by defining spikes with non-uniform characteristics: each spike has a first stage with radius R1 and a second stage with radius R2 where R1 ≠ R2, creating asymmetric profiles that optimize product application while maintaining manufacturability through standardized geometric parameters

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent implements local quality by varying the spike parameters (radii R1 and R2, heights H1 and H2) at different locations along the core. The joint face position and stage dimensions are locally optimized to enhance disentangling efficiency and product distribution specific to each region of the applicator

Inventive Principle:
Principle #3Local quality

2Stability of the object's composition

If uniform spike arrangement is used, then structural regularity is maintained, but product application and fiber disentangling efficiency deteriorate

Engineering Contradiction:
Improvestructural regularityVSAvoiddisentangling efficiency
Core Design Contradiction:
Stability of the object's compositionVSProductivity

Solution Approach 1:

The patent applies parameter changes by systematically varying the geometric parameters of spikes (radii R1 and R2, heights H1 and H2, and joint face positions) along the core length. This creates controlled irregularity in spike arrangement that enhances disentangling efficiency while maintaining overall structural stability through consistent parameter variation patterns

Inventive Principle:
Principle #35Parameter changes

3Productivity

If complex non-uniform spike distribution is used, then application efficiency is optimized, but manufacturing complexity increases

Engineering Contradiction:
Improveapplication efficiencyVSAvoidmanufacturing complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent applies segmentation by dividing each spike into distinct stages (first stage with radius R1 and second stage with radius R2) separated by a joint face. This segmentation allows complex non-uniform distributions to be achieved through modular geometric elements that can be manufactured using standardized processes while maintaining application efficiency

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS12402717B2Application device for a fluid or pasty product
Publication Date: 2025.09.02 SOCIETE INDUSTRIELLE DE MATIERES PLASTIQUES
  • US12402717B2 patent drawing
  • US12402717B2 patent drawing
  • US12402717B2 patent drawing

AI summary

An application device for applying a fluid product to keratin fibres includes a plurality of spikes that are distributed over an elongate core extending along a longitudinal axis X. Each spike has a first stage that extends from an anchoring end in the core towards an intermediate section, a second stage that extends from the intermediate section towards a free end, and a joint face parallel to the longitudinal axis X. Each spike has an intermediate point and an apical point.