Noroxymorphone Synthesis via Selective Oxidation and Protection

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Solution Overview

Problem

Current methods for producing noroxymorphone, a key starting material for semi-synthetic opiate derivatives, are inefficient and result in lower purity, leading to a need for improved synthesis processes.

Innovation Solution

Development of new processes and compounds for preparing normorphinan compounds, including specific reaction schemes and intermediates, which enhance yield and reduce side-products, utilizing various reactants and conditions such as acids, oxidizing agents, and proton acceptors to achieve higher purity noroxymorphone production.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If current multi-step processes are used to produce noroxymorphone, then production can be achieved, but the yield is low and purity is reduced due to inefficiencies and side-products

Engineering Contradiction:
Improveproduction efficiencyVSAvoidproduct purity
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent employs parameter changes by utilizing specific reaction conditions including temperature control, solvent selection, and reagent ratios to optimize the synthesis process. The use of vinyl chloroformate at controlled temperatures and specific molar ratios demonstrates parameter optimization to improve both yield and purity while minimizing side-products

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses intermediate compounds with specific protective groups (such as t-butyldimethylsilyl groups) that facilitate selective reactions. These intermediaries enable stepwise synthesis with higher precision, allowing the final product to achieve greater purity while maintaining efficient production through controlled transformation stages

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If oxidation reactions are used to convert morphine derivatives, then noroxymorphone can be produced, but undesirable side-products are formed reducing overall efficiency

Engineering Contradiction:
Improvesynthesis efficiencyVSAvoidside-products
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent applies local quality by using selective oxidation at specific positions of the morphine molecule through protected intermediate structures. The protective groups ensure that oxidation occurs only at desired locations (C-14 hydroxylation), preventing unwanted side reactions and minimizing harmful by-products while maintaining high synthesis efficiency

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent converts potentially harmful oxidation side reactions into beneficial selective transformations by using controlled oxidation conditions with specific reagents. The oxidation process, when properly controlled, produces the desired 14-hydroxylated product while minimizing unwanted by-products, effectively turning a potentially harmful process into a beneficial one

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed processes result in more efficient production of noroxymorphone with higher yields and fewer undesirable side-products, addressing the inefficiencies of existing methods and improving the purity of the final product.

Implementation Method 1

3-O-t-butyldimethylsilylmorphine is oxidised by using manganese dioxide to yield the corresponding morphinone

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 2

The morphinone is further oxidised to the 14-hydroxymorphinone

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 3

After hydrogenation, the 7,8-dihydro-14-hydroxymorphinone

Methodology Applied
Scientific EffectHydrogenation: Hydrogenation

Data Source

PatentEP2896614B1Processes and compounds for the preparation of normorphinans
Publication Date: 2017.07.12 MALLINCKRODT LLC
  • EP2896614B1 patent drawing
  • EP2896614B1 patent drawing
  • EP2896614B1 patent drawing

AI summary

The invention generally provides processes and intermediate compounds useful for the production of normorphinans and derivatives of normorphinans.