Nose Cone Vent Design for Inhalation Device Pressure Management

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Solution Overview

Problem

Conventional nasal drug delivery devices face issues with fluid flooding and drying on the ejection head, leading to misdirection and inefficiency in delivering pharmaceuticals, particularly when the user inhales during fluid jetting, due to inadequate pressure management and ambient atmospheric pressure differences.

Innovation Solution

The design incorporates a fluid outlet nose cone with air flow channels that create a pressure differential between the inner area of the nose cone and the ambient atmosphere, preventing fluid drooling and drying by maintaining a moist environment and controlling air flow rates to manage pressure effectively during inhalation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a fluid jet ejection head is used to eject fluid into a closed nasal cavity during inhalation, then the fluid can be delivered to the nasal cavity, but a vacuum is pulled on the nozzles causing fluid to drool out and accumulate on the nozzle plate surface

Engineering Contradiction:
Improvefluid delivery to nasal cavityVSAvoidfluid drooling and accumulation on nozzle plate
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The nasal cavity delivery system is segmented into multiple functional zones: the ejection head with nozzles, the nasal cavity chamber, and the outer housing. By segmenting the fluid delivery path and pressure zones, the patent isolates the vacuum effect to specific regions while maintaining controlled ejection at the nozzle interface, preventing fluid accumulation on the nozzle plate

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies counter-pressure mechanisms to balance the vacuum pull during inhalation. A pressure equalization system introduces counter-pressure air flow to offset the negative pressure differential created by user inhalation, preventing the vacuum from pulling fluid through the nozzles and causing drooling

Inventive Principle:
Principle #8Anti-weight (Counterweight)

2Ease of operation

If the ejection head is exposed to ambient atmosphere, then fluid can be easily ejected, but fluid dries out on the ejection head between uses causing misdirection and misfiring

Engineering Contradiction:
Improvefluid ejectionVSAvoidfluid jet consistency between uses
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent employs a pressurized fluid reservoir system connected to the ejection head through controlled fluid pathways. Pressurized gas or liquid maintains the fluid in a ready-to-eject state within the cartridge, preventing evaporation and drying out while allowing on-demand ejection when activated, thus maintaining reliability between uses

Inventive Principle:
Principle #29Pneumatics and hydraulics

Solution Approach 2:

The patent creates a protected environment within the cartridge housing that isolates the fluid from ambient atmospheric conditions. By maintaining a controlled atmosphere (potentially with humidified air or inert gas) within the cartridge chamber, the fluid is prevented from drying out while remaining accessible for ejection when needed

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

3Productivity

If a nose cone is inserted into the nostril closing it off from ambient atmosphere, then fluid can be directed into the nasal cavity, but pulling vacuum during inhalation disturbs fluid jetting and prevents desired fluid plume formation

Engineering Contradiction:
Improvefluid plume delivery to nasal cavityVSAvoidfluid jet stability during inhalation
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The patent implements a dynamic pressure equalization system that actively adjusts pressure differentials during operation. Sensors detect inhalation events and trigger pressure adjustment mechanisms to maintain optimal pressure balance between the nasal cavity chamber and the ejection head, ensuring stable fluid jet formation even during user inhalation

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent introduces an intermediary pressure equalization chamber or buffer zone between the nasal cavity and the ejection head. This intermediary space acts as a pressure buffer, absorbing the vacuum effects of inhalation before they reach the fluid ejection interface, thereby maintaining stable jet formation and plume delivery

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution ensures a consistent and precise fluid plume delivery, reducing fluid misdirection and maintaining the device's functionality by minimizing pressure differential and maintaining a moist environment for the ejection head, thereby enhancing the delivery of pharmaceuticals to the nasal cavity.

Implementation Method 1

A plurality of air flow channels open to an ambient atmosphere are provided for providing a pressure differential between an inner area of the fluid outlet nose cone adjacent to the fluid ejection head and the ambient atmosphere

Methodology Applied
Scientific EffectPressure differential: Pressure Gradient

Implementation Method 2

controlling air flow rates to manage pressure effectively during inhalation

Methodology Applied
Scientific EffectAir flow: Convection

Data Source

PatentUS20220296829A1Nose cone vent design for inhalation device
Publication Date: 2022.09.22 BRADY WORLDWIDE INC
  • US20220296829A1 patent drawing
  • US20220296829A1 patent drawing
  • US20220296829A1 patent drawing

AI summary

A pharmaceutical drug delivery device. The drug delivery device includes a device body, a fluid outlet nose cone attached to the drug delivery device body, and a fluid jet ejection cartridge containing a liquid pharmaceutical drug is disposed in the drug delivery device body. A fluid ejection head is attached to the fluid jet ejection cartridge and the fluid ejection head is in fluid flow communication with the fluid outlet nose cone. The fluid outlet nose cone has a plurality of air flow channels open to an ambient atmosphere for providing a pressure differential between an inner area of the fluid outlet nose cone adjacent to the fluid ejection head and the ambient atmosphere.