Notched Plastic Ladder Top for Stable Plank and Corner Leaning

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Solution Overview

Problem

Ladders struggle to stably lean against surfaces narrower than the width of their tops, such as rectangular planks and external corners.

Innovation Solution

A ladder top design featuring a V-shaped gap with notches on one side to accommodate rectangular planks and corners, combined with cushions for stability and protection, made of plastic with integrated rubber pads for secure fitting and cushioning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the ladder top width is increased to provide better stability, then the stability is improved, but the ability to lean against narrow surfaces (rectangular planks and corners) deteriorates

Engineering Contradiction:
Improveladder top stabilityVSAvoidadaptability to narrow surfaces
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The ladder top is segmented into multiple functional zones: a wider central platform area for stability and narrower notched edges for fitting onto narrow surfaces. This segmentation allows the single ladder top to simultaneously provide both stability on wide surfaces and adaptability to narrow planks and corners.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The ladder top features asymmetric notches cut into its edges, creating irregular geometric shapes that can accommodate various surface widths. The notched design allows the ladder top to adapt to different surface dimensions while maintaining overall structural integrity and stability.

Inventive Principle:
Principle #4Asymmetry

2Stability of the object's composition

If the ladder top is made wider to ensure stable leaning, then the stability is improved, but the fit on rectangular planks with width less than the top width deteriorates

Engineering Contradiction:
Improveleaning stabilityVSAvoidfit precision on planks
Core Design Contradiction:
Stability of the object's compositionVSManufacturing precision

Solution Approach 1:

The ladder top incorporates notched segments along its perimeter that can be precisely manufactured to match specific plank widths. These notched portions are segmented from the main body, allowing independent optimization of fit precision for narrow surfaces while the overall wider top maintains stability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the ladder top have different geometric qualities: the central area maintains a wider, stable platform, while the edges feature precisely engineered notches with specific dimensional tolerances for fitting onto narrow planks. This local differentiation of geometric properties resolves the contradiction between overall stability and local fit precision.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS12398597B2Ladder and ladder top
Publication Date: 2025.08.26 WERNER CO
  • US12398597B2 patent drawing
  • US12398597B2 patent drawing
  • US12398597B2 patent drawing

AI summary

A ladder having a first rail. The ladder having a second rail. The ladder having a plastic top directly attached to the first rail and second rail with fasteners. The top having a first side and a second side. The first side having a gap with a surface with a first rectangular slot and a second rectangular slot extending from the first rectangular slot so an external corner can fit into the first rectangular slot when the top leans against the corner. The surface of the first side having a first notch in the gap so a first rectangular plank can fit into the first notch when the top leans against the plank. The first notch having a width slightly larger than a width of the first plank. A ladder top. A method for using a ladder.