Notched Retaining Wall for Flexible LCD Uniformity

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Solution Overview

Problem

The closed retaining wall structure in flexible liquid crystal display panels affects the uniformity of alignment solution and liquid crystal dispersion during the celling process, leading to display quality issues and the generation of dead pixels.

Innovation Solution

Incorporating notches in the retaining wall structure around sub-pixel regions on the flexible liquid crystal display panel allows for the circulation and self-adjustment of liquid crystals when the panel is bent, ensuring uniform diffusion and alignment of liquid crystals, thereby improving display quality and reducing dead pixels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a closed retaining wall structure is used to define sub-pixel regions, then the structural integrity and boundary definition are improved, but the uniformity of alignment liquid and liquid crystal diffusion deteriorates

Engineering Contradiction:
Improvestructural integrityVSAvoiduniformity of liquid crystal diffusion
Core Design Contradiction:
StrengthVSManufacturing precision

Solution Approach 1:

The retaining wall is segmented by introducing notches that divide the closed structure into sections, allowing alignment liquid and liquid crystal to diffuse uniformly across sub-pixel regions while maintaining overall structural integrity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The retaining wall has different properties in different locations: solid walls provide structural integrity and boundary definition, while notched regions provide diffusion pathways for uniform liquid crystal distribution, achieving local optimization of both functions

Inventive Principle:
Principle #3Local quality

2Shape

If a closed retaining wall structure is used, then the boundary definition of sub-pixel regions is improved, but the circulation and self-adjustment of liquid crystals during bending deteriorates

Engineering Contradiction:
Improveboundary definitionVSAvoidliquid crystal circulation during bending
Core Design Contradiction:
ShapeVSAdaptability or versatility

Solution Approach 1:

The retaining wall structure is made dynamic by adding notches that allow liquid crystals to move and circulate when the display panel is bent, enabling self-adjustment and adaptation to mechanical deformation while maintaining clear boundary definition

Inventive Principle:
Principle #15Dynamics

3Manufacturing precision

If notches are added to the retaining wall, then the uniformity of liquid crystal distribution is improved, but the structural integrity may deteriorate

Engineering Contradiction:
Improveuniformity of liquid crystal distributionVSAvoidstructural integrity
Core Design Contradiction:
Manufacturing precisionVSStrength

Solution Approach 1:

Notches are strategically positioned at specific locations within the retaining wall where they provide necessary diffusion pathways without compromising the overall structural integrity, achieving local optimization of liquid crystal distribution while maintaining global structural strength

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The notch design enhances the uniformity of liquid crystal distribution and alignment, preventing dead pixels and improving the yield of the display panel, while maintaining the structural integrity of the retaining wall.

Implementation Method 1

the liquid crystal molecules may be easy to adjust the diffusion by themselves to ensure better display quality

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS10802309B2Flexible array substrate, liquid crystal display panel, and liquid crystal display
Publication Date: 2020.10.13 SHENZHEN CHINA STAR OPTOELECTRONICS SEMICON DISPLAY TECH CO LTD
  • US10802309B2 patent drawing
  • US10802309B2 patent drawing
  • US10802309B2 patent drawing

AI summary

The flexible liquid crystal display panel include an upper substrate, a lower substrate and a liquid crystal layer; a plurality of sub-pixel regions are disposed on the lower substrate, and a retaining wall may be disposed around the sub-pixel region, and the retaining wall may define notches to allow the plurality of sub-pixel regions to be located the liquid crystals circulate when the flexible liquid crystal display panels are bent. In the above manner, the present application can ensure the uniformity of diffusion of the alignment liquid and the liquid crystal in the alignment liquid coating and liquid crystal filling processes.