Novel Monomer for Polyimide Optical Films

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Solution Overview

Problem

Current materials for optical films and display devices lack simultaneous high transparency, heat resistance, mechanical strength, and flexibility, which are essential for advanced display technologies.

Innovation Solution

A novel monomer represented by Chemical Formula 3 is developed, which reacts with dianhydrides and dicarboxylic acid derivatives to form polyimide or poly(amide-imide) copolymers with improved optical and mechanical properties, including high transmittance, low yellow index, low haze, and high out-of-plane birefringence.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If conventional transparent materials are used, then basic transparency is achieved, but heat resistance and mechanical strength are insufficient

Engineering Contradiction:
Improveheat resistanceVSAvoidmaterial stability
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The patent employs polyimide and poly(amide-imide) copolymer materials that combine aromatic polyamide and polyimide structures to achieve both high heat resistance (maintaining properties at temperatures up to 200°C) and excellent optical transparency. The composite molecular structure provides enhanced thermal stability while preserving the required optical characteristics for display devices.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent modifies the chemical structure parameters of the polymer by controlling the ratio of imide to amide linkages, adjusting molecular weight, and selecting specific aromatic monomers to optimize both thermal resistance and optical properties. The glass transition temperature and crystallinity are controlled to balance heat resistance with flexibility and transparency.

Inventive Principle:
Principle #35Parameter changes

2Illumination intensity

If material transparency is improved, then optical performance increases, but mechanical strength decreases

Engineering Contradiction:
ImprovetransparencyVSAvoidmechanical strength
Core Design Contradiction:
Illumination intensityVSStrength

Solution Approach 1:

The patent uses copolymer structures combining rigid aromatic polyamide segments with flexible imide segments, creating a material that maintains high mechanical strength through the aromatic backbone while preserving optical transparency through the imide groups. This composite approach allows simultaneous optimization of both properties.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent introduces specific functional groups at different locations within the polymer chain - aromatic rings provide mechanical strength and rigidity, while imide groups provide optical transparency and flexibility. The local distribution of these groups is optimized to achieve the desired balance between strength and transparency.

Inventive Principle:
Principle #3Local quality

3Ease of operation

If flexibility is enhanced, then processability improves, but heat resistance deteriorates

Engineering Contradiction:
ImproveflexibilityVSAvoidheat resistance
Core Design Contradiction:
Ease of operationVSTemperature

Solution Approach 1:

The patent adjusts the glass transition temperature and chain flexibility parameters by controlling the degree of imidization and selecting appropriate aromatic monomers. The material is designed to maintain flexibility for film formation and device fabrication while retaining high-temperature stability through the aromatic polyimide backbone structure.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The copolymer structure combines the flexibility of imide linkages with the thermal stability of aromatic polyamide, creating a material that can be processed at lower temperatures while maintaining heat resistance during device operation. The composite structure allows independent optimization of processing flexibility and operational heat resistance.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The resulting polymer films exhibit high thermal stability, excellent optical characteristics, and enhanced mechanical properties, making them suitable for advanced display devices and optical films.

Implementation Method 1

A novel monomer represented by Chemical Formula 3 is developed, which reacts with dianhydrides and dicarboxylic acid derivatives to form polyimide or poly(amide-imide) copolymers

Methodology Applied
Scientific EffectChemical Bonding: Chemical Bonding

Implementation Method 2

high out-of-plane birefringence

Methodology Applied
Scientific EffectBirefringence: Birefringence

Data Source

PatentEP3438157B1Monomer, polymer, compensation film, optical film, and display device
Publication Date: 2025.01.22 SAMSUNG ELECTRONICS CO LTD
  • EP3438157B1 patent drawingFigure 1~2
  • EP3438157B1 patent drawingFigure 3~4
  • EP3438157B1 patent drawingFigure 5

AI summary

A monomer represented by Chemical Formula 1: In Chemical Formula 1, R1, R2, A1, A2, L1, L2, o, p, q, and r are the same as defined in the detailed description.