Novel Organic Compound for Solution-Processed OLED Efficiency

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Solution Overview

Problem

Current organic light emitting devices face limitations in process costs and efficiency when using solution processes, particularly in forming all organic layers, necessitating a hybrid approach that combines solution and traditional deposition methods.

Innovation Solution

A novel compound represented by Chemical Formula 1, which can be used in the organic material layers of organic light emitting devices, enabling a solution process while improving efficiency and reducing driving voltage and enhancing lifetime characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If all organic layers are processed by solution process, then process cost is reduced, but manufacturing precision and device performance deteriorate

Engineering Contradiction:
Improveprocess costVSAvoiddevice performance
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent segments the organic light emitting device layers into different processing methods: HIL, HTL, and EML are processed by solution process (spin coating), while ETL and other layers use traditional vacuum deposition. This segmentation allows each layer to be optimized independently, achieving both cost reduction and performance maintenance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies different processing qualities to different layers based on their specific requirements. The EML uses solution process with specific compounds (Formula 1) optimized for solution processing, while other layers use deposition methods. This local optimization maintains overall device performance while reducing costs for suitable layers.

Inventive Principle:
Principle #3Local quality

2Manufacturing precision

If conventional deposition process is used, then manufacturing precision is maintained, but process cost increases

Engineering Contradiction:
Improvedevice performanceVSAvoidprocess cost
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The compound of Formula 1 serves multiple functions: it acts as an emitting material in the EML, enables solution processing capability, and maintains device performance. This multi-functionality allows a single material to address both the cost reduction goal (through solution processing) and the performance requirement (through effective emission).

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent changes the processing parameter from vacuum deposition to solution process (spin coating) for the EML, using compounds of Formula 1 that are specifically designed to work in solution. This parameter change reduces equipment complexity and cost while maintaining the layer's functional performance through optimized molecular structure.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If solution process is used for organic layers, then process complexity is reduced, but material availability and performance characteristics worsen

Engineering Contradiction:
Improveprocess complexityVSAvoidmaterial performance
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The compound of Formula 1 is a composite molecular structure combining dibenzofurane or dibenzothiophene cores with specific substituents (Formula 2). This composite structure integrates multiple functions: solution processability, high emission efficiency, and appropriate energy levels, thereby achieving reliable performance in solution-processed devices.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The compound of Formula 1 acts as an intermediary material that bridges the gap between solution processing and high-performance emission. Its specific molecular structure enables it to function effectively in solution while delivering the performance characteristics traditionally associated with vacuum-deposited materials.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The novel compound allows for the formation of organic light emitting devices with improved efficiency, lower driving voltage, and extended lifetime when used in solution processes, addressing the limitations of current technologies.

Implementation Method 1

an organic light emitting phenomenon refers to a phenomenon where electric energy is converted into light energy by using an organic material

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Implementation Method 2

light is emitted when the exciton falls to a ground state again

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Data Source

PatentEP4230629B1Novel compound and organic light-emitting device comprising same
Publication Date: 2024.10.30 LG CHEM LTD
  • EP4230629B1 patent drawingFigure 1~2
  • EP4230629B1 patent drawing
  • EP4230629B1 patent drawing

AI summary

The present disclosure provides a novel compound and an organic light emitting device including the same.