Nozzle Flow Stirring Pipe for Chemical Barrel Sedimentation

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Solution Overview

Problem

Conventional stirring devices for chemical solutions in barrels are ineffective in preventing sedimentation and require excessive space and complex mounting processes, especially when dealing with high-volume or particle-containing solutions.

Innovation Solution

A nozzle flow stirring pipe with a cylindrical design comprising an inner and outer pipe member, a reflow channel, and a nozzle with liquid-ejecting pores, integrated with an external pump to form a circulation stirring system, enhancing stirring efficiency and ease of mounting.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional stirring devices are mounted on chemical solution barrels, then stirring function is provided, but the stirring effectiveness is insufficient and space is excessively required

Engineering Contradiction:
Improvestirring effectivenessVSAvoidspace occupation
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The stirring device is nested within the existing barrel structure. The pipe body is positioned inside the barrel, with the inner pipe member and outer pipe member forming a nested configuration. The reflow channel is defined between these nested pipe members, creating a compact stirring system that utilizes the internal space of the barrel without requiring external mounting space.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The invention uses hydraulic principles by utilizing the liquid flow itself as the stirring mechanism. Liquid is drawn into the pipe body and ejected through the nozzle with liquid-ejecting pores, creating fluid dynamics that effectively stir the chemical solution. This eliminates the need for traditional mechanical stirrers and reduces space requirements.

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Reliability

If conventional stirring devices are used for high-volume or particle-containing solutions, then stirring is attempted, but sedimentation cannot be prevented and mounting is complex

Engineering Contradiction:
Improveprevention of sedimentationVSAvoidmounting complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The device uses the liquid flow from the barrel itself to perform the stirring action. The liquid is drawn into the pipe body and circulated through the reflow channel and nozzle, creating a self-sustaining stirring mechanism that adapts to the volume and properties of the chemical solution without requiring complex external drive mechanisms.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The pipe body is segmented into an inner pipe member and an outer pipe member, with the reflow channel defined between them. This segmentation allows for effective liquid circulation and stirring while simplifying the mounting structure. The nozzle is separately positioned at one end, allowing for straightforward installation and connection to the barrel.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The nozzle flow stirring pipe effectively prevents sedimentation and enhances liquid distribution within the barrel by creating a circulation stirring system that reduces space requirements and simplifies installation, improving the overall stirring effectiveness.

Implementation Method 1

a nozzle disposed at an end of the pipe body and having a plurality of liquid-ejecting pores in communication with an end of the reflow channel

Methodology Applied
Scientific EffectFluid flow through porous structure: Porosity

Implementation Method 2

the effectiveness of stirring the liquid in the barrel is enhanced

Methodology Applied
Scientific EffectTurbulence: Turbulence

Data Source

PatentUS11911782B2Nozzle flow stirring pipe
Publication Date: 2024.02.27 ASIA MIC PROCESS INC
  • US11911782B2 patent drawing
  • US11911782B2 patent drawing
  • US11911782B2 patent drawing

AI summary

A nozzle flow stirring pipe includes a pipe body and a nozzle. The pipe body is cylindrical and includes an inner pipe member and an outer pipe member. The inner pipe member has a liquid-extracting channel. The outer pipe member fits around the inner pipe member. A reflow channel is defined between an inner wall of the outer pipe member and an outer wall of the inner pipe member. The nozzle is disposed at one end of the pipe body. The inner pipe member is penetratingly disposed at the nozzle and exposed from below. The nozzle has a plurality of liquid-ejecting pores in communication with one end of the reflow channel.