Nozzle Head Guide Elements for Combustion Backflow Prevention

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Solution Overview

Problem

Existing nozzle assemblies for combustion chambers in engines often experience backflow of hot gases due to recirculation zones, leading to overheating and potential destruction of the nozzle head.

Innovation Solution

A nozzle assembly with a nozzle head featuring protruding guide elements on its outer lateral surface, which deflects a part of the swirl-affected air flow radially inward, creating a central injection region downstream of the nozzle exit opening and effectively counteracting backflow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a recirculation zone is created downstream of the nozzle exit opening to ensure flame stability, then flame stability is improved, but hot gases backflow to the nozzle head causing overheating and potential destruction

Engineering Contradiction:
Improveflame stabilityVSAvoidhot gases backflow
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The air flow is segmented into two distinct paths: a swirl-affected outer air flow that creates the recirculation zone for flame stability, and a guide element-directed inner air flow that moves axially to counteract hot gas backflow. This segmentation allows each air flow path to perform its specific function without interfering with the other, resolving the contradiction between flame stability and backflow prevention

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the air flow are given different qualities: the outer region receives swirl to create recirculation for flame stability, while the inner region is directed axially through guide elements to prevent backflow. This local differentiation of air flow characteristics allows simultaneous achievement of flame stability and backflow protection

Inventive Principle:
Principle #3Local quality

2Object-affected harmful factors

If guide elements are added to the nozzle head to direct air flow radially inwards and counteract backflow, then backflow prevention is improved, but device complexity increases

Engineering Contradiction:
Improvebackflow preventionVSAvoidnozzle head structure
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The guide elements utilize the existing swirl-affected air flow from the air-guiding ducts and redirect it to serve the additional function of counteracting backflow. The system serves itself by using its own air flow to achieve backflow protection, avoiding the need for separate active control systems or additional energy input mechanisms

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The air-guiding ducts serve multiple functions: they deliver air for mixing with fuel, create swirl for recirculation zone formation, and through the guide elements, direct axial flow to prevent backflow. This multi-functionality reduces the need for separate components, thereby limiting the increase in device complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solution effectively prevents backflow of hot gases to the nozzle head, reducing the risk of overheating and nozzle head destruction, while maintaining flame stability through the recirculation zone.

Implementation Method 1

at least one guide element, which protrudes on the outer lateral surface of the nozzle head, is additionally obtained that guides at least a part of the air flow radially inwards (to a greater extent) into an injection region, which is central in the injection direction, downstream of the nozzle exit opening

Methodology Applied
Scientific EffectFlow deflection:

Implementation Method 2

In the process, the partial air flow can also be slowed down in the circumferential direction, with the result that less rotational energy is inherent to the partial air flow and thus this part (which is guided radially inwards to a greater extent) of the air flow from the air-guiding duct is less swirl-affected

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 3

These air flows usually lead to the input of swirled air and thus to the production of eddy currents and thus a recirculation zone at the nozzle exit opening, which is necessary for flame stability

Methodology Applied
Scientific EffectEddy currents: Eddy Currents

Implementation Method 4

this makes it possible to effectively counteract a backflow of hot gases in the direction of the nozzle exit opening and thus at the nozzle head

Methodology Applied
Scientific EffectMomentum: Conservation of Momentum

Data Source

PatentUS12339004B2Nozzle assembly with nozzle head having guide element
Publication Date: 2025.06.24 ROLLS ROYCE DEUT LTD & CO KG
  • US12339004B2 patent drawing
  • US12339004B2 patent drawing
  • US12339004B2 patent drawing

AI summary

The proposed solution relates to a nozzle assembly for a combustion chamber of an engine, havingat least one nozzle, which includes a nozzle head that extends along a nozzle longitudinal axis and has at least one nozzle exit opening for injecting fuel into a combustion space of the combustion chamber, andat least one air-guiding duct, by way of which a swirl-affected air flow can be created in the direction of the combustion space along an outer lateral surface of the nozzle head.At least one guide element which protrudes on the outer lateral surface of the nozzle head is in a flow path for the air flow of the at least one air-guiding duct and is configured to guide at least a part of the air flow radially inwards in relation to the nozzle longitudinal axis into a central injection region downstream of the nozzle exit opening.