Liquid Ejection Nozzle Inspection via Variable Order Sequencing
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
In printers, when a leakage occurs during the determination of abnormal nozzles, the inspection for those nozzles is halted, leading to a situation where multiple nozzles are not inspected for abnormalities.
Innovation Solution
The implementation of a liquid ejection apparatus that includes a head with multiple nozzles, an inspection signal output circuit with an electrode, and a controller. The controller performs sequential inspections by driving the head to eject liquid towards the electrode, acquiring inspection signals, and determining nozzle abnormalities. This involves conducting first-type and second-type inspections in different orders to ensure consistent signal acquisition across all nozzles.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Device complexity
If sequential inspection is performed in a fixed order for all nozzles, then the inspection process is simple and systematic, but leakage may occur at the same position causing subsequent nozzles to be skipped
Solution Approach 1:
The patent applies dynamics by making the inspection order variable rather than fixed. The controller dynamically changes the inspection sequence based on leakage occurrence patterns. When leakage is detected at a specific nozzle position, the system adjusts subsequent inspection orders to avoid repeatedly inspecting the same problematic position first, thereby preventing skipped nozzles while maintaining systematic inspection.
Solution Approach 2:
The patent implements preliminary action by storing leakage occurrence information from previous inspections and using this data to pre-determine the inspection order for subsequent operations. The controller proactively adjusts the inspection sequence before leakage occurs again, based on historical patterns, ensuring all nozzles are inspected without skipping any due to recurring leakage issues.
2Productivity
If inspection continues after leakage occurs, then more nozzles can be inspected, but the determination accuracy decreases due to signal interference
Solution Approach 1:
The patent applies segmentation by dividing the inspection process into multiple independent inspection operations, each targeting different nozzle subsets in varying orders. Instead of attempting to inspect all nozzles in one continuous sequence that may be compromised by leakage, the system segments inspections into first-type and second-type operations with different sequences, ensuring that leakage in one segment doesn't compromise the entire inspection.
Solution Approach 2:
The patent implements periodic action by alternately performing first-type and second-type inspections with different nozzle orderings. This periodic alternation ensures that no single nozzle position is always inspected first (when leakage is most likely to occur), distributing the risk and maintaining determination accuracy across all inspection cycles while still achieving complete nozzle coverage over time.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This approach reduces the number of nozzles for which the inspection signal is not acquired, minimizing nonuniformity and ensuring that all nozzles are inspected for abnormalities, thereby improving the reliability of the printer's operation.
Implementation Method 1
the inspection signal output circuit is configured to output an inspection signal indicating an electrical change in the electrode when the head is driven to eject liquid from a nozzle toward the electrode
Data Source
AI summary
An inspection signal output circuit including an electrode. The inspection signal output circuit outputs an inspection signal indicating an electrical change in the electrode when a head is driven to eject liquid from a nozzle toward the electrode. A controller performs an inspection operation sequentially for a plurality of nozzles. The inspection operation includes driving the head to eject liquid from the nozzle toward the electrode, acquiring the inspection signal output from the inspection signal output circuit, and determining whether there is an abnormality in ejection of liquid in the nozzle based on the acquired inspection signal. The controller performs, as the inspection operation, a first-type inspection of acquiring the inspection signal in a first order for the plurality of nozzles, and a second-type inspection of acquiring the inspection signal in a second order for the plurality of nozzles. The second order is different from the first order.


