Interlocking Device for NPC DC to AC Converter Short Circuit Prevention

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Solution Overview

Problem

Neutral-point-clamped (NPC) DC to AC converters face malfunctions and short circuits due to switching device errors, leading to potential damage from short circuit loops, especially when operating with high DC input voltages.

Innovation Solution

A high-level triggered interlocking device and a low-level triggered interlocking device are introduced, each comprising interlocking circuits that control switch activation based on logic levels of specific signals, preventing short circuits by generating locking signals to turn off switches when abnormal conditions are detected, thus preventing short circuit loops.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If switching devices are used to convert DC power into AC power in NPC DAC, then power loss is reduced and electromagnetic interference is minimized, but malfunctions and short circuits may occur leading to device damage

Engineering Contradiction:
Improvepower lossVSAvoidshort circuit damage
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The interlocking device applies preliminary anti-action by detecting abnormal conditions (such as malfunction signals) before short circuits can occur and preemptively generating locking signals to turn off switching devices. This prevents the harmful short circuit loops from forming in the first place, thereby protecting the switching devices while maintaining the low power loss benefits of the NPC DAC configuration.

Inventive Principle:
Principle #9Preliminary anti-action

2Loss of energy

If switching devices operate at high DC input voltage, then power loss of switching devices is reduced, but the risk of short circuit damage increases

Engineering Contradiction:
Improveswitching device power lossVSAvoidshort circuit risk
Core Design Contradiction:
Loss of energyVSObject-affected harmful factors

Solution Approach 1:

The interlocking device serves as an intermediary between the control signals and the switching devices. It monitors the operating conditions and intermediates the control by generating locking signals that prevent switching devices from operating under abnormal high-voltage conditions that could lead to short circuits, thus mediating between the beneficial low power loss operation and the harmful short circuit risk.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If interlocking device controls switching devices to prevent short circuits, then device safety is improved, but system complexity increases

Engineering Contradiction:
Improvedevice safetyVSAvoidinterlocking circuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The interlocking device is segmented into multiple independent interlocking circuits, with each circuit responsible for controlling specific switching devices. This segmentation allows the complex protection function to be distributed across simpler modular units, making the overall system more manageable and easier to implement while maintaining comprehensive device safety coverage.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS9240738B2Interlocking device and three-phase interlocking device for DC to AC converter
Publication Date: 2016.01.19 IND TECH RES INST
  • US9240738B2 patent drawing
  • US9240738B2 patent drawing
  • US9240738B2 patent drawing

AI summary

The disclosure provides an interlocking device and a three-phase interlocking device for a DC to AC converter (DAC). The interlocking device includes a first interlocking circuit and a second interlocking circuit. The first interlocking circuit couples with a first switch and a second switch, controls whether to conduct the first switch according to the logic levels of a first signal, a second signal and a third signal, and controls whether to conduct the second switch according to the logic levels of the first signal and the second signal. The second interlocking circuit couples with a third switch and a fourth switch, controls whether to conduct the third switch according to the logic levels of the first signal, the third signal and a fourth signal, and controls whether to turn on the fourth switch according to the logic levels of the third signal and the fourth signal.