Adaptive NPC Inverter Mode Switching for UPS Stability

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Solution Overview

Problem

Transformerless UPS systems with neutral-point-clamped inverters face instability due to steady-state voltage imbalances, leading to output voltage distortion and increased switching losses, which existing solutions often address at the cost of complexity and reduced modulation index.

Innovation Solution

A controller adjusts the operation of the neutral-point-clamped inverter to switch between three-level and two-level modes based on load balance, using space vector pulse width modulation to manage capacitor voltages and mitigate imbalances, thereby maintaining efficient power supply.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If the NPC inverter operates in three-level mode to improve power quality and reduce switching losses, then output voltage distortion and DC offset are reduced, but the system becomes unstable when neutral-point voltage imbalance occurs

Engineering Contradiction:
Improveoutput voltage distortion and DC offsetVSAvoidsystem stability under unbalanced load
Core Design Contradiction:
Object-generated harmful factorsVSReliability

Solution Approach 1:

The patent implements dynamic mode switching between three-level and two-level operation based on real-time detection of neutral-point voltage balance. The controller monitors the voltage differences across the DC link capacitors and automatically transitions the inverter operation mode to maintain stability, allowing the system to adapt its characteristics according to load conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the operational parameters of the NPC inverter by switching between three-level and two-level modes. This parameter change allows the system to optimize performance under different load conditions, using three-level mode for balanced loads to minimize harmonics and switching losses, and two-level mode for unbalanced loads to ensure stability.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If existing solutions add zero-sequence voltage component or manipulate redundant switching vectors to address neutral-point imbalance, then voltage balance is improved, but the maximum usable modulation index is reduced and switching losses increase

Engineering Contradiction:
Improveneutral-point voltage balanceVSAvoidswitching losses
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent dynamically selects the operational mode based on the degree of neutral-point voltage imbalance. When imbalance is within acceptable thresholds, the system operates in three-level mode to minimize switching losses. When imbalance exceeds thresholds, the system transitions to two-level mode to maintain voltage balance, thus dynamically optimizing the trade-off between switching losses and voltage balance.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the modulation strategy by switching between three-level PWM and two-level PWM schemes. This parameter change allows the system to maintain neutral-point voltage balance without continuously applying zero-sequence voltage components or complex redundant switching vector manipulation, thereby reducing switching losses while maintaining reliability.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If existing solutions manipulate redundant switching vectors to address neutral-point imbalance, then voltage stability is improved, but the control algorithm complexity increases significantly

Engineering Contradiction:
Improveneutral-point voltage stabilityVSAvoidcontrol algorithm complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements a dynamic control strategy that switches between two operational modes based on simple threshold comparisons of neutral-point voltage differences. This dynamic approach simplifies the control algorithm compared to continuous manipulation of redundant switching vectors, while still maintaining voltage stability through mode transitions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent segments the control strategy into two distinct operational modes (three-level mode and two-level mode) with clear transition criteria. This segmentation simplifies the control algorithm by avoiding the need for continuous complex calculations, instead using predefined thresholds to determine when to switch between modes, thereby reducing computational complexity while maintaining stability.

Inventive Principle:
Principle #1Segmentation

4Reliability

If the NPC inverter operates in two-level mode to ensure stability under unbalanced loads, then system reliability is improved, but power quality and switching efficiency deteriorate

Engineering Contradiction:
Improvesystem stability under unbalanced loadVSAvoidoutput voltage distortion and switching losses
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent implements dynamic mode switching that allows the system to operate in three-level mode under balanced load conditions to minimize voltage distortion and switching losses, and automatically transitions to two-level mode when unbalanced load conditions are detected. This dynamic adaptation ensures the system maintains optimal performance characteristics for each operating condition.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the operational parameters of the inverter by switching between three-level and two-level modes based on load balance detection. This parameter change allows the system to optimize the trade-off between power quality/switching efficiency and stability, using three-level mode for optimal performance under balanced conditions and two-level mode for reliability under unbalanced conditions.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentEP2693627B1Apparatus and method for an adaptive level transition of an NPC-inverter within a transformerless uniterruptible power supply
Publication Date: 2020.02.12 ABB (SCHWEIZ) AG
  • EP2693627B1 patent drawingFigure 1
  • EP2693627B1 patent drawingFigure 2
  • EP2693627B1 patent drawingFigure 3

AI summary

Systems and methods are provided for controlling an uninterruptible power supply (UPS) to transition between three- or higher-level operation and two-level operation in a neutral-point-clamped (NPC) inverter (22). In an example, a UPS system (10) includes an NPC inverter (22) and a controller (24). The NPC inverter (22) may supply power to a load (14). The controller (24) may control the inverter (22) to operate in a three-level mode or higher when the load (14) is substantially balanced and to operate in a two-level mode when the load (14) is substantially unbalanced.