NPC Inverter Control Mode Switching for Transistor Overcurrent Protection

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Solution Overview

Problem

Inverter circuits face damage due to excessive current flowing through transistors during abnormal operating states, such as low voltage conditions, which exceed their rated capacities, leading to potential transistor burnout and inverter circuit failure.

Innovation Solution

The method involves detecting abnormal states in the inverter circuit and switching to a specified control mode where the transistor at risk is turned off, preventing excessive current flow and thereby avoiding damage. This is achieved by implementing multiple control modes within the inverter circuit, specifically for a neutral point clamped (NPC) three-level inverter circuit, allowing the circuit to operate safely during abnormal power factor conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If the inverter circuit operates in abnormal state with low voltage input, then the reactive current becomes very large, but this causes the current to exceed the transistor capacity and damage the transistor

Engineering Contradiction:
Improvereactive currentVSAvoidtransistor safety
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent implements dynamic control mode switching based on real-time detection of abnormal states. When low voltage input is detected indicating abnormal operation, the control mode changes to turn off specific transistors that would otherwise be subjected to excessive current. This dynamic adaptation allows the system to handle high reactive current conditions without damaging individual transistors.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the operational parameters of the transistor by switching between different control modes. In normal operation, transistors operate with standard switching patterns. In abnormal states, the control mode parameter changes to modify the on-off timing and duration of transistors, specifically preventing them from conducting during periods when reactive current would exceed their rated capacity.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If multiple control modes are implemented to prevent transistor damage, then the reliability improves, but the device complexity increases

Engineering Contradiction:
Improveinverter circuit safetyVSAvoidcontrol mode complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent segments the control operation into distinct control modes, each optimized for specific operational conditions. Rather than using a single complex control algorithm, the system divides control into multiple predefined modes (normal mode and abnormal state modes), where each mode has simplified switching patterns. This segmentation makes the overall system more manageable and easier to implement while maintaining high reliability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs feedback mechanisms to detect abnormal states (such as low voltage input conditions) and automatically switches between control modes based on real-time system status. This feedback-driven mode switching allows the system to maintain simplicity by only activating complex protection logic when actually needed, rather than continuously operating in a complex mode.

Inventive Principle:
Principle #23Feedback

Data Source

PatentEP3772805B1Method and system comprising inverter circuit and apparatus for controlling inverter circuit, and inverter
Publication Date: 2023.10.04 SUNGROW POWER SUPPLY CO LTD
  • EP3772805B1 patent drawingFigure 1~2
  • EP3772805B1 patent drawingFigure 3~5a
  • EP3772805B1 patent drawingFigure 5b~6

AI summary

A method and apparatus for controlling an inverter circuit, and an inverter. It is detected that whether the inverter circuit operates in an abnormal state. In a case that the inverter circuit operates in the abnormal state, a control mode of the inverter circuit is changed to a specified control mode in which a transistor that may be damaged is in an off state. In this way, there is not current flowing through the transistor, avoiding damage of the transistor and thereby improving safety of the inverter circuit.