NPWT Drape with Selective Venting and Fluid Indicator

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Solution Overview

Problem

Negative pressure wound therapy systems face issues with fluid buildup and blockages in the connector tube due to wound exudate and debris, which restricts fluid removal and can lead to complications in wound healing.

Innovation Solution

A wound dressing assembly with a drape, trackpad, vent opening, filter, and peelable polymer cover that allows for selectively controllable airflow and includes a fluid indicator to visually indicate fluid buildup, enabling the adjustment of airflow to prevent blockages and promote fluid removal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a drape is substantially sealed over a wound site to maintain negative pressure, then negative pressure is maintained effectively, but fluid buildup and blockages occur in the connector tube

Engineering Contradiction:
Improvenegative pressure maintenanceVSAvoidfluid buildup and blockages
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The drape is segmented into multiple functional zones: a sealed perimeter region for maintaining negative pressure, and a vent opening region with filter for controlled airflow. This segmentation allows simultaneous achievement of negative pressure maintenance and fluid removal by directing airflow through specific pathways that prevent blockages while preserving the therapeutic negative pressure environment.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A filter is introduced as an intermediary component between the external environment and the wound site. The filter allows controlled airflow through the drape while preventing debris and excess fluid from entering the connector tube, thus mediating between the need for open airflow and the need to prevent blockages.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If airflow through the wound site is increased to prevent blockages, then fluid removal is enhanced, but negative pressure control becomes difficult

Engineering Contradiction:
Improvefluid removal efficiencyVSAvoidnegative pressure control
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system changes the parameters of airflow control by introducing a filter with specific pore size and characteristics. This filter allows sufficient airflow to prevent blockages and enhance fluid removal while maintaining the negative pressure parameter within the therapeutic range, thus optimizing both productivity and reliability.

Inventive Principle:
Principle #35Parameter changes

3Object-generated harmful factors

If a vent opening is added to the drape to improve airflow, then blockages are reduced, but the seal integrity is compromised

Engineering Contradiction:
Improveblockage preventionVSAvoidseal integrity
Core Design Contradiction:
Object-generated harmful factorsVSReliability

Solution Approach 1:

The drape exhibits local quality differentiation: the perimeter region maintains high seal integrity for negative pressure maintenance, while the vent opening region provides controlled airflow with filter. This local quality approach allows the system to simultaneously achieve blockage prevention through airflow and seal integrity through the sealed perimeter.

Inventive Principle:
Principle #3Local quality

4Adaptability or versatility

If a peelable polymer cover is used to control the vent opening, then airflow is selectively controllable, but device complexity increases

Engineering Contradiction:
Improveairflow control flexibilityVSAvoiddrape structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The peelable polymer cover is pre-positioned and pre-configured on the drape, allowing the user to simply peel it away to activate airflow when needed. This preliminary action approach provides adaptable airflow control without requiring complex mechanical mechanisms, thus minimizing device complexity while maintaining versatility.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively prevents fluid buildup and blockages by allowing controlled airflow through the wound site, facilitating the removal of wound exudate and maintaining negative pressure, thus enhancing wound healing and reducing infection risks.

Implementation Method 1

a filter coupled to the drape and communicating with the vent opening... the filter prevents the passage of microbes through the vent opening, prevents backflow through the vent, and allows the flow of air through the vent opening when the cover is in the second position

Methodology Applied
Scientific EffectFiltration: Filter (physical)

Implementation Method 2

The top layer is substantially unpigmented and is configured to allow capillary action from the bottom layer. The capillary action draws the colorant to the top layer when the bottom layer contacts fluid.

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 3

Negative pressure wound therapy (NPWT) is a type of wound therapy that involves applying negative pressure (relative to atmospheric pressure) to a wound site to promote wound healing... a pump which operates to maintain the wound site at negative pressure and remove wound exudate from the wound site

Methodology Applied
Scientific EffectNegative pressure: Pressure Gradient

Data Source

PatentUS11752253B2NPWT system with selectively controllable airflow
Publication Date: 2023.09.12 KCI LICENSING INC
  • US11752253B2 patent drawing
  • US11752253B2 patent drawing
  • US11752253B2 patent drawing

AI summary

An assembly includes a drape substantially sealable over a wound bed and a trackpad configured to couple a tube to the drape and allow the tube to provide suction to the wound bed. The assembly also includes a vent opening in the drape, a filter coupled to the drape and communicating with the vent opening, a cover coupled to the drape and movable between a first position to cover the vent opening and filter and a second position to uncover the vent opening and the filter, and a fluid indicator coupled to the drape and operable to provide a visual indication that fluid build-up is present in the wound bed.