Custom-Fabricated NPWT Sponges with Pressure Sensing

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Solution Overview

Problem

Current negative pressure wound therapy (NPWT) systems face challenges such as the need for customizable sponge sizes and pressures, inefficiencies in fluid removal, and complications like foreign body retention and infections due to non-sterile application and sponge clogging.

Innovation Solution

The development of custom-fabricated negative pressure therapy sponges that conform exactly to the size, shape, and contours of individual wounds, along with pressure-sensing capabilities and advanced user interfaces to optimize wound treatment parameters.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If standard-sized sponges are used in NPWT, then the device complexity is reduced and ease of manufacture is improved, but the manufacturing precision and adaptability to individual wound shapes deteriorate

Engineering Contradiction:
Improveease of manufactureVSAvoidmanufacturing precision
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent applies parameter changes by utilizing two-part silicone materials that can be injected in liquid form and then cured in situ to match the exact geometry of the wound. This allows the sponge to conform precisely to individual wound shapes while maintaining ease of manufacture through a simple injection and curing process, rather than requiring complex pre-fabricated custom molds for each wound.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If custom-fabricated sponges are used to match wound contours, then the adaptability and manufacturing precision are improved, but the device complexity and ease of manufacture deteriorate

Engineering Contradiction:
Improvemanufacturing precisionVSAvoiddevice complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent applies self-service by enabling the two-part silicone material to self-cure and self-form the sponge structure directly within the wound cavity. The material automatically expands and conforms to the wound geometry without requiring external molding tools or complex fabrication equipment, thereby achieving high manufacturing precision while minimizing device complexity.

Inventive Principle:
Principle #25Self-service

3Ease of operation

If non-sterile application methods are used, then the ease of operation is improved, but the reliability and risk of infection increase

Engineering Contradiction:
Improveease of operationVSAvoidreliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent applies preliminary action by providing pre-packaged sterile two-part silicone materials that are prepared and sterilized before use. The sterile components are delivered in a ready-to-use state, allowing clinicians to maintain sterile technique throughout the application process without requiring complex sterilization procedures during the procedure itself, thereby ensuring both ease of operation and high reliability.

Inventive Principle:
Principle #10Preliminary action

4Device complexity

If sponges are used without pressure-sensing capabilities, then the device complexity is reduced, but the measurement precision and ability to monitor treatment parameters deteriorate

Engineering Contradiction:
Improvedevice complexityVSAvoidmeasurement precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent applies universality by integrating multiple functions into the single sponge structure: the sponge simultaneously provides wound filling, negative pressure distribution, and pressure sensing capabilities. The two-part silicone material can incorporate pressure-sensitive elements or connect to pressure monitoring systems, allowing the same device to perform both therapeutic and monitoring functions, thereby achieving measurement precision without proportionally increasing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables more effective wound healing by ensuring proper sponge fit and pressure application, reducing the risk of infections and foreign body retention, and allowing for real-time monitoring and adjustment of treatment parameters.

Implementation Method 1

injecting foam components into a wound and allowing the foam components to react, expand, and fill the wound

Methodology Applied
Scientific EffectFoam expansion: Foam

Implementation Method 2

Negative pressure wound therapy (NPWT) or vacuum assisted closure (VAC)

Methodology Applied
Scientific EffectSuction: Suction

Data Source

PatentUS20250107933A1Negative Pressure Therapy Systems and Sponges
Publication Date: 2025.04.03 FIOMET VENTURES INC
  • US20250107933A1 patent drawing
  • US20250107933A1 patent drawing
  • US20250107933A1 patent drawing

AI summary

Negative pressure wound therapy sponges that are custom-fabricated to fit a given wound to be treated, corresponding methods of creating said sponges in situ or external to a wound, and related systems for performing negative pressure wound therapy using said sponges. Exemplary sponge embodiments may have pressure-sensing capabilities.