Dry Powder Inhaler Formulations for Pulmonary NSAID Delivery

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Solution Overview

Problem

Current methods for pulmonary delivery of NSAIDs, such as aspirin, face challenges in generating dry powders with appropriate particle size, density, and dispersibility, leading to inefficiencies and reduced drug dosages due to aggregation and the need for inert carriers, which compromise purity and bioavailability.

Innovation Solution

Development of respirable dry powders comprising NSAIDs like acetylsalicylic acid with varying particle sizes (0.5 μm to 30 μm) and a mass median aerodynamic diameter of 20 μm or less, optionally including pharmaceutically acceptable excipients like leucine, sodium citrate, or maltodextrin, to enhance dispersibility and bioavailability through a dry powder inhaler.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If dry powder formulations are used for pulmonary delivery of NSAIDs, then rapid onset and reduced side effects are achieved, but particle aggregation occurs and dispersibility is reduced

Engineering Contradiction:
Improveonset of drug actionVSAvoidparticle dispersibility
Core Design Contradiction:
SpeedVSStability of the object's composition

Solution Approach 1:

The patent uses lactose as an intermediary carrier particle to improve the dispersibility of NSAID particles. The lactose particles act as a mediator that prevents aggregation of the active drug particles, enabling better aerosolization and pulmonary delivery while maintaining the rapid onset advantage of dry powder formulations.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention creates composite dry powder formulations consisting of NSAID particles blended with lactose carrier particles. This composite material combines the therapeutic benefits of NSAIDs with the dispersibility advantages of lactose, resolving the contradiction between rapid onset and particle stability.

Inventive Principle:
Principle #40Composite materials

2Stability of the object's composition

If inert carriers like lactose are used to enable dosing of small respirable particles, then dispersibility is improved, but drug purity and active ingredient content are reduced

Engineering Contradiction:
Improveparticle dispersibilityVSAvoidactive drug content
Core Design Contradiction:
Stability of the object's compositionVSQuantity of substance

Solution Approach 1:

The patent optimizes the size parameters of both the NSAID particles and the lactose carrier particles. By controlling the particle size distribution and size ratio between drug and carrier, the formulation achieves effective dispersibility while minimizing the amount of inert carrier needed, thus maintaining high active drug content.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If smaller respirable dry particles are used to improve inhalation delivery, then drug delivery efficiency is enhanced, but particle aggregation increases and flowability decreases

Engineering Contradiction:
Improvedrug delivery efficiencyVSAvoidparticle flowability
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The lactose carrier particles provide a counterbalancing effect to the aggregation tendency of small NSAID particles. The larger, more flowable lactose particles act as spacers that prevent small drug particles from aggregating, thereby maintaining both respirability and flowability in the dry powder formulation.

Inventive Principle:
Principle #8Anti-weight (Counterweight)

Data Source

PatentUS11865210B2Dry powder formulations and methods of use
Publication Date: 2024.01.09 ASPEYA US INC
  • US11865210B2 patent drawing
  • US11865210B2 patent drawing

AI summary

The subject technology relates generally to pulmonary delivery of NSAIDs, such as aspirin.