Nuclear Filter Frame Labyrinth Sealing for Debris Blockage

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Solution Overview

Problem

Current filters in nuclear power plants are not effective in preventing debris and particles from flowing through the passage between the filter and the mounting structure, which can lead to defects in fuel rods and other components, requiring costly and time-consuming replacements.

Innovation Solution

A filter with a filter frame that includes protruding parts and recesses along its circumference, creating a labyrinth-like channel when mounted, which obstructs the flow of debris and particles between the filter and the mounting part, thereby enhancing protection against contamination.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a filter is mounted in a component without protruding parts and recesses, then the assembly is simple, but debris and particles can flow through the passage between the filter and mounting structure

Engineering Contradiction:
Improveprotection against contaminationVSAvoidfilter frame structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The filter frame incorporates protruding parts and recesses that create a labyrinthine (curved/twisting) passage between the filter and mounting structure. This curved path configuration obstructs debris and particles from flowing through, while maintaining a relatively simple overall filter frame structure without requiring complex additional components

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Reliability

If the filter passage is made tight to prevent debris flow, then contamination protection improves, but cooling liquid flow resistance increases

Engineering Contradiction:
Improveprotection against contaminationVSAvoidcooling liquid flow resistance
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The passage between the filter and mounting structure is segmented into multiple sections by the protruding parts and recesses, creating a labyrinthine path. This segmentation allows the passage to remain relatively open (reducing flow resistance) while the twisted configuration obstructs debris flow, effectively resolving the contradiction between tight sealing and flow resistance

Inventive Principle:
Principle #1Segmentation

3Strength

If welding is used to secure the filter to the mounting structure, then mounting strength improves, but assembly and disassembly become difficult

Engineering Contradiction:
Improvemounting strengthVSAvoidassembly and disassembly
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The filter frame uses protruding parts and recesses that create a mechanical interlocking connection with the mounting structure. This dynamic connection provides sufficient mounting strength through the labyrinthine path obstruction while allowing for easy assembly by inserting the filter frame and automatic engagement of the protruding parts with recesses, and easy disassembly by applying force to release the interlocking connection

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS20250166857A1A filter for separating particles from a cooling liquid in a nuclear power plant, a filter arrangement and a fuel assembly
Publication Date: 2025.05.22 WESTINGHOUSE ELECTRIC SWEDEN AB
  • US20250166857A1 patent drawing
  • US20250166857A1 patent drawing
  • US20250166857A1 patent drawing

AI summary

A filter for separating particles from a cooling liquid in a nuclear power plant includes a filter part arranged in a filter frame cooperating with a mounting part of a component of the nuclear power plant for mounting of the filter in the component. The filter frame includes a protruding part and/or a recess extending along an extension direction substantially perpendicular to a plane extending along a surface portion of an outer surface of the filter frame. The protruding part and/or the recess are arranged along the entire circumference of the filter frame along an outer edge of the filter frame. The protruding part and/or the recess are arranged to create an obstacle for the particles flowing between the filter frame and the mounting part. A filter arrangement and a fuel assembly are also described.