Nuclear Fuel Grain Boundary Network for Fission Product Release

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Solution Overview

Problem

Nuclear fuels face challenges in efficiently releasing fission products, leading to swelling and parasitic neutron capture, due to inadequate diffusion and transportation of fission gases within the fuel material.

Innovation Solution

The development of a nuclear fuel with grains or fuel elements of reduced size, where the characteristic length is optimized for adequate diffusion of fission products to grain boundaries or free surfaces, and a boundary network is configured to transport these products to the surface, enhancing their release and reducing swelling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the grain size or fuel element size is reduced to enhance fission product diffusion, then the release of fission products is improved, but the manufacturing complexity and difficulty increase

Engineering Contradiction:
Improvefission product release efficiencyVSAvoidfuel microstructure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The fuel is divided into multiple grains or fuel elements with characteristic lengths optimized for fission product diffusion. This segmentation creates numerous grain boundaries and interfaces that serve as diffusion pathways, enhancing the release efficiency of fission products while managing the complexity through systematic microstructure design

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the fuel microstructure are assigned different functions: grain interiors are optimized for fuel material density and fission reactions, while grain boundaries and interfaces are optimized for fission product diffusion and transport. This local differentiation resolves the contradiction by allowing simultaneous optimization of fuel performance and fission product release

Inventive Principle:
Principle #3Local quality

2Productivity

If the grain size is reduced to maintain adequate diffusion distance, then fission product diffusion is improved, but the fuel density and compactness decrease

Engineering Contradiction:
Improvefission product diffusion rateVSAvoidfuel compactness
Core Design Contradiction:
ProductivityVSVolume of stationary object

Solution Approach 1:

The fuel microstructure is designed with controlled porosity and hierarchical grain structures that provide three-dimensional diffusion pathways. This dimensional approach allows fission products to diffuse efficiently through interconnected pathways without requiring uniform reduction of all linear dimensions, thereby maintaining fuel compactness while enhancing diffusion

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Productivity

If a boundary network is introduced to transport fission products, then fission product release is enhanced, but the fuel structural integrity may be compromised

Engineering Contradiction:
Improvefission product transport efficiencyVSAvoidfuel structural strength
Core Design Contradiction:
ProductivityVSStrength

Solution Approach 1:

A controlled boundary network with porosity is introduced into the fuel microstructure to provide diffusion pathways for fission products. The porous structure is designed with specific pore size distributions and connectivity that enable efficient fission product transport while the overall framework maintains sufficient structural strength through optimized pore architecture and material distribution

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach improves the efficient release of fission products, minimizing swelling and parasitic neutron capture, thereby enhancing the performance and safety of nuclear fuels.

Implementation Method 1

maintaining adequate diffusion of a fission product from a grain interior to at least one grain boundary

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 2

a boundary network configured to transport the fission product from at least one grain boundary of some of the grains to the surface of the volume of the nuclear fuel material

Methodology Applied
Scientific EffectAdvection: Advection

Data Source

PatentUS9941025B2Nuclear fuel and method of fabricating the same
Publication Date: 2018.04.10 TERRAPOWER LLC
  • US9941025B2 patent drawing
  • US9941025B2 patent drawing
  • US9941025B2 patent drawing

AI summary

A nuclear fuel includes a volume of a nuclear fuel material defined by a surface, the nuclear fuel material including a plurality of grains, some of the plurality of grains having a characteristic length along at least one dimension that is smaller than or equal to a selected distance, wherein the selected distance is suitable for maintaining adequate diffusion of a fission product from a grain interior to a grain boundary in some of the grains, the nuclear fuel material including a boundary network configured to transport the fission product from at least one grain boundary of some of the grains to the surface of the volume of the nuclear fuel material.