Nuclear Plant Acoustic Diagnostics for Harsh-Environment Monitoring

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Traditional sensors are ineffective in monitoring process attributes in nuclear power plants due to high radiation and temperature environments, limiting operators' visibility into reactor processes and component health.

Innovation Solution

Implementing acoustic sensors to generate acoustic data signals that are processed by a computing device to determine process attributes through frequency analysis, allowing for remote monitoring of nuclear power plant operations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional sensors are used to monitor process attributes in nuclear power plants, then measurement capability is provided, but the sensors cannot operate reliably in high radiation and temperature environments

Engineering Contradiction:
Improvesensor reliabilityVSAvoidradiation and temperature effects
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent replaces traditional physical sensors that directly contact the harsh environment with acoustic sensing technology. Acoustic sensors detect process attributes by listening to acoustic emissions from equipment, allowing remote monitoring without physical exposure to radiation and extreme temperatures, thus resolving the reliability issue while maintaining measurement capability

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces acoustic waves as an intermediary medium to transfer information from the harsh environment to sensors located in safe zones. Acoustic emissions carry diagnostic information about equipment state without requiring sensors to be physically present in high radiation and temperature areas, enabling reliable monitoring while protecting sensor integrity

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of information

If acoustic sensors and frequency analysis are implemented to monitor process attributes, then operator visibility into reactor processes is improved, but system complexity increases

Engineering Contradiction:
Improveoperator visibilityVSAvoidmonitoring system complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The patent implements self-service through automated frequency analysis and pattern recognition algorithms that automatically process acoustic signals and identify equipment states. The system performs self-diagnosis by analyzing acoustic emission patterns and automatically determining process attributes without requiring manual intervention or complex operator interpretation, thus improving visibility while managing system complexity through automation

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent transforms acoustic signals from the time domain to the frequency domain through Fourier transformation, changing the parameter representation to make process attributes more discernible. This parameter transformation enables automatic identification of equipment states by analyzing frequency spectra characteristics, improving operator visibility while using standardized signal processing techniques to manage complexity

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables safer and cost-effective monitoring of process attributes, including temperature, pressure, and component health, improving operational control and maintenance scheduling.

Implementation Method 1

at least one acoustic sensor configured to generate at least one time-dependent acoustic data signal indicative of an acoustic signal generated by a nuclear power plant

Methodology Applied
Scientific EffectAcoustic transduction: Piezoelectric Effect

Implementation Method 2

transform the at least one time-dependent acoustic data signal to a frequency-domain spectrum, wherein each process attribute of the plurality of process attributes is associated with at least one respective frequency band

Methodology Applied
Scientific EffectFourier transformation:

Data Source

PatentEP4586278A1Nuclear power plant diagnostics
Publication Date: 2025.07.16 ROLLS ROYCE CORP
  • EP4586278A1 patent drawingFigure 1
  • EP4586278A1 patent drawingFigure 2
  • EP4586278A1 patent drawingFigure 3

AI summary

An example system includes at least one acoustic sensor configured to generate at least one time-dependent acoustic data signal indicative of an acoustic signal generated by an nuclear power plant performing a process possessing a plurality of process attributes, and a computing device including an acoustic data signal processing module configured to receive the at least one time-dependent acoustic data signal, and transform the at least one time-dependent acoustic data signal to a frequency-domain spectrum, wherein each process attribute of the plurality of process attributes is associated with at least one respective frequency band, and a correlation module configured to determine a process attribute of the plurality of process attributes by identifying at least one characteristic of the frequency-domain spectrum.